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1、SSP-75 Class PREAMPLIFIER / PROCESSOR SERVICE MANUAL v 1.0 RadioFans.CN Index Mechanical Assembly3 PC Boards12 Testing Procedures18 Diagrams21 RadioFans.CN SSP-75 MECHANICAL ASSEMBLY RadioFans.CN 1 MS-2347 PHILIPS 2 L273XR01 3 L274XR03 SSP-75 FACE PLATE ASSEMBLY) Class - 4 DIGITALDIGITAL STANDBYSTAN
2、DBY MODEMODE MEMORYMEMORY DIGITALDIGITALI/P SOURCEI/P SOURCE DTSDTS DOLBY DIGITALDOLBY DIGITAL DOLBY PRO-LOGICDOLBY PRO-LOGIC CLIPCLIP MUTEMUTE 3 2 1 RadioFans.CN FACE PLATE ASSEMBLY) 1 N-4K 2 SDB161PVB20F 3 Flat Washer 4 Nut 5 L273XR01 6 6-32 x 1/4 SHSS 7 L214XR01-S Class - 5 SSP-75 1 3 4 2 5 6 7 T
3、OP VIEW RadioFans.CN CHASSIS REAR VIEW 1 D501-J12-S2-15-DQ 2 Jack 3 4-40 x 3/8 BHCS 4 Balanced 5 4-40 x 3/8 BHCS 6 N-1K 7 656-042 8 EAC-333 9 6-32 x 3/8 BHCS Class - 6 SSP-75 2 3 1 9 8 6 7 4 5 RadioFans.CN CHASSIS REAR VIEW 1 Jack 2 4-40 x 3/8 BHCS 3 Jack 4 Standoff 5 Jack 6 4-40 x 3/8 BHCS 7 Jack 8
4、 4-40 x 3/8 BHCS Class - 7 SSP-75 5 6 7 8 1 2 3 4 RadioFans.CN CHASSIS REAR VIEW 1 Jack 2 4-40 x 3/8 BHCS 3 NC3MAH2 4 4-40 x 3/8 BHCS 5 4-40 x 3/8 BHCS 6 Toslink Connector Class - 8 SSP-75 3 4 1 2 6 5 RadioFans.CN CHASSIS 1 PLA CAPFR1 2 HDW #8 FLAT WASHER 3 BZO 8-32x3/4” BHCS 4 L271XR03 Class - 9 1
5、2 3 SSP-75 4 TOP VIEW RadioFans.CN Class - 10 PARTIAL ASSY 1 AVR BO51XR02 2 AVR BO50XR03 3 AVR BO1CXR00 4 TRANSFORMER SSP-75 TOP VIEW RadioFans.CN SHIPPING AREA - FINAL ASSY 1 L272XR01 2 MPF-0605-100-BO Class - 11 SSP-75 MODEL CP-35 DIGITALDIGITAL STANDBYSTANDBY MODEMODE MEMORYMEMORY DIGITALDIGITALI
6、/P SOURCEI/P SOURCE DTSDTS DOLBY DIGITALDOLBY DIGITAL DOLBY PRO-LOGICDOLBY PRO-LOGIC CLIPCLIP DIGITALDIGITAL STANDBYSTANDBY MODEMODE MEMORYMEMORY DIGITALDIGITALI/P SOURCEI/P SOURCE DTSDTS DOLBY DIGITALDOLBY DIGITAL DOLBY PRO-LOGICDOLBY PRO-LOGIC CLIPCLIP MUTEMUTE 2 1 RadioFans.CN SSP-75 PC BOARDS Ra
7、dioFans.CN B27BXR02 ADD ON Class - 13 SSP-75 RadioFans.CN B272XR03 TOP PCB Class - 14 SSP-75 RadioFans.CN Class - 15 B275XR01 POWER SUPPLY SSP-75 RadioFans.CN Class - 16 B276XR02 FRONT PCB SSP-75 RadioFans.CN Class - 17 B27AXR00 IR SSP-75 RadioFans.CN SSP-75 TESTING PROCEDURES RadioFans.CN Class - 1
8、9 SSP-75 ST ART - UP 1-check all wires and components 2-Check screws and bolts 3-Connect the jumpers for 120 Volts 4-Turn the bias all the way to 0 volts 5-Connect the unit in bypass mode 6-Connect the unit with variable transformer 7-Connect speaker cables, regular and balanced inputs 8-Apply 10V A
9、C from variable transformer and check the rail and driver voltages 9-If the unit is OK increase the voltage up to 120V 10-Turn off the unit and remove by pass 11-Turn on the unit and check the rails driver and offset 12-Check the sequence of relay clicking 13-Adjust the bias and offset 14-Check the
10、protection circuit both channels 15-Check the signal with 8 and 4 load in 16-Regular, regular mono, balanced stereo and balanced mono 17-Check noise with small speaker and RCA shorted plug 18-Put in burning bench RadioFans.CN SSP-75 FINAL TEST Class - 20 1. Before final test unit was 4 days on burn-
11、in-bench with music. 2. Take the unit from burn-in-bench to Q.C and play it immediately. Keep the line 120V A.C. 3. Check physically and check the components. -check all capacitor and devices direction. Capacitor stand up right way i.e. check co- solder. -check any missing parts. -check all fuse soc
12、kets. -check main board tight up with screw and washer. -check any screw missing. -check balance lock working smoothly. -check all output transistors position with pad. -check main transistors position with pad. -check main transformer tight very well. 4. Adjust bias 26mV for every output devices fo
13、r both channels. Wait 7 to 8 minutes after each adjustment. Also adjust offset to 0mV. 5. Measure rail and pre-driver voltage. 6. Measure A.C voltage for bridge. 7. Measure supply voltage for relays. +15V and 15V for both channels. +12V and 12V. 8. Measure reference voltage 8.1V on both channels. 9.
14、 Measure reference voltage for protection 78V. 10. After setting the bias, connect load and input signal. Check output signal. Check phase with input signal. 11. Measure frequency response, slew rate, gain, signal to noise ratio. 12. Check the output signal from 20Hz to 20KH with load in following c
15、ombination. Also measure the output power. Regegur-stereo Balance-stereo Regegur-mono Balance-mono 13. Check phone-jack. 14. Check protection on both channels. 15. Check noise with speaker. 16. Put the jumpers and varistor for required A.C voltage. 17. Plug unit again and check rail and pre-driver v
16、oltage. RadioFans.CN SSP-75 DIAGRAMS RadioFans.CN POWER SUPPLY Class - 22 SSP-75 +5D 1 2 3 4 5 6 X5 0.156 6Pin PCB header with friction lock 1 2 3 4 5 6 X4 0.156 6Pin PCB header with friction lock +12V + - RECT2 SB601 C22 10000uF C23 10000uF C24 100nF C25 100nF C19 10000uF C18 10000uF C20 100nF C21
17、100nF + - RECT4 SB601 C8 100nF C9 100nF C17 100nF C16 100nF + - RECT3 SB601 C14 100nF C6 100nF C7 100nF C15 100nF R4 10k R5 10k R3 10k R2 10k C34 1000uFC29 100nF R7 10k C35 1000uFC28 100nF R6 10k Vin 1 GND 2 Vout 3 IC2 7812CV Vin 1 GND 2 Vout 3 IC1 7805CV L1 DSS706-351D221M25-50 L2 DSS706-351D221M25
18、-50 C32 100nF C27 10000uF C4 100nF C5 100nF C13 100nF C12 100nF + - RECT1 SB601 C30 100nF C26 10000uF C10 100nF C2 100nF C3 100nF C11 100nF C31 100nF C33 100nF 1 2 3 4 5 6 7 8 9 10 X3 0.156 10pin PCB header 1 2 3 4 5 6 X2 5mm pitch PCB terminal block FUSE4 1A SLOW FUSE5 500mA SLOW FUSE2 500mA SLOW F
19、USE7 1A SLOW FUSE6 2A SLOW FUSE1 500mA SLOW 12 34 SUPP1 PLH11C1811R2P01B1 R1 100 C1 100nF FUSE3 1A SLOW HS2 Thermalloy 6392B HS1 Thermalloy 6392B MH1MH2MH4MH3MH6MH5 Shield Shield 1 2 3 X1 Bulgin PX0580PC RadioFans.CN AUDIO BOARD Class - 23 SSP-75 5.1 Ch input 51switch.sch Control interface controli.
20、sch Recording outputs recbuf.sch AV Audio input buffers inbuf2.sch Audio input buffers inbuf1.sch Zone2 volume and buffer zone2.sch Analog input buffers anasel.sch Audio1 Audio2 Audio3 Audio4 Audio5 Audio6 Video1 Video2 Video3 Video4 Video5 Video6 Mic DSP and Bypass dsp.sch Analog audio in Digital a
21、udio in 5.1 ch. audio out DSP MODULE Zone 1 Zone 2 Serial Control Serial Control Main output buffers and muting mainout.sch Rec out1 Video 6 Out Rec out2 Zone 2 Out Left Right Left surround Right surround Center Sub 1 Sub 2 Volume Control From Control board Fixed out Power supplies power.sch +-15V +
22、-5V +5 Digital Digital ground Analog ground +15A -15A +5A -5A Right Left Right Left Center Sub Surround Surround RadioFans.CN 5.1 CHANNEL Class - 24 SSP-75 C51 100uF C24 100uF C50 100uF C68 100uF C25 100uF C69 100uF 13 11 9 4 6 8 116 RE5 TTi TRS-05D-SB-L D6BAS16 C165100nF EXT51_SEL 32 Q13 BC848B R14
23、2 1k C103 100nF DSP_LEFT DSP_RIGHT 13 11 9 4 6 8 116 RE6 TTi TRS-05D-SB-L D7BAS16 C166100nF 32 Q14 BC848B R143 1k C104 100nF DSP_SRND_LEFT DSP_SRND_RIGHT 13 11 9 4 6 8 116 RE7 TTi TRS-05D-SB-L D8BAS16 C167100nF 32 Q15 BC848B R144 1k C102 100nF DSP_CENTER DSP_SUBWOOFER LEFT_SWITCHED RIGHT_SWITCHED SR
24、ND_LEFT_SWITCHED SRND_RIGHT_SWITCHED CENTER_SWITCHED SUBWOOFER_SWITCHED 3 5 6 2 4 1 X4 HSP-214V REC_OUT_L REC_OUT_R C5 10nF C6 10nF SHIELD SHIELD 3 5 6 2 4 1 X5 HSP-214V C9 10nF C10 10nF SHIELD SHIELD Front In Surround In Center In Sub In Rec out 34 56 78 910 1112 1413 12 1516 1817 1920 21 23 25 22
25、24 26 2728 2930 3132 X13 DIN41612 1/2 Q Body PCB plug EXT51_VOL EXT51_GPIO1EXT51_GPIO2 EXT51_MUTE +5D +5A-5A +15A-15A DSP_SCLK DSP_MOSI External 5.1 ch volume board connector EXT51_SEL EXT51_SEL RELAY_POWER RELAY_POWER RELAY_POWER RadioFans.CN CONTROL INTERFACE Class - 25 SSP-75 MUTE_MAIN DSP_MUTE D
26、SP_RESET SEL_DSP DSP_SCLK DSP_MISO DSP_MOSI ZONE_1_SW_1 ZONE_2_SW_1 AUDIO_SCLK AUDIO_MOSI ZONE_2_VOL ZONE_2_VOL_MUTE MUTE_REC_CONTROL MUTE_V6OUT_CONTROL MUTE_ZONE2 1G 1 1A1 2 1Y1 18 1A2 4 1Y2 16 1A3 6 1Y3 14 1A4 8 1Y4 12 VCC 20 GND 10 2A1 17 2Y1 3 2A2 15 2Y2 5 2A3 13 2Y3 7 2A4 11 2Y4 9 2G 19 IC30 74
27、HC244 +5D 34 56 78 910 1112 1413 12 1516 1817 1920 21 23 25 22 24 26 2728 2930 3132 3334 X18 34pin IDC header SERIN 14 SRCLK 11 SRCLR 10 RCLK 12 G 13 Q0 15 Q1 1 Q2 2 Q3 3 Q4 4 Q5 5 Q6 6 Q7 7 SEROUT 9 VCC 16 GND 8 IC35 74HC595 SERIN 14 SRCLK 11 SRCLR 10 RCLK 12 G 13 Q0 15 Q1 1 Q2 2 Q3 3 Q4 4 Q5 5 Q6
28、6 Q7 7 SEROUT 9 VCC 16 GND 8 IC34 74HC595 +5D AUDIO_I/O_RCK DSP_SPI_E AUDIO_SPI_E CONTROL_MISO CONTROL_MOSI CONTROL_SCLK CONTROL_MOSI CONTROL_SCLK I/O_ENABLE I/O_ENABLE CONTROL_SCLK AUDIO_I/O_RCK +5D +5D +5D ZONE_1_SW_2 ZONE_2_SW_2 SERIN 14 SRCLK 11 SRCLR 10 RCLK 12 G 13 Q0 15 Q1 1 Q2 2 Q3 3 Q4 4 Q5
29、 5 Q6 6 Q7 7 SEROUT 9 VCC 16 GND 8 IC33 74HC595 I/O_ENABLE CONTROL_SCLK AUDIO_I/O_RCK +5D +5D CONTROL_MOSI CONTROL_SCLK CONTROL_MISO AUDIO_I/O_RCK DSP_SPI_E AUDIO_SPI_E I/O_ENABLE SPDIF_IN -15A +15A +5A -5A TUNER_SPI_E +5D C239 1000uF TUNER_SCLK TUNER_MOSI 1G 1 1A1 2 1Y1 18 1A2 4 1Y2 16 1A3 6 1Y3 14
30、 1A4 8 1Y4 12 VCC 20 GND 10 2A1 17 2Y1 3 2A2 15 2Y2 5 2A3 13 2Y3 7 2A4 11 2Y4 9 2G 19 IC31 74HC244 +5D TUNER_SPI_E CONTROL_MOSI CONTROL_SCLK TUNER_SCLK TUNER_MOSI TUNER_CS TUNED TUNER_MUTETUNER_STEREO +12V TUNER_R TUNER_L C238 1000uF Tuner connector Controlboard connector TUNER_MUTE ACTIVA TE_ZONE_2
31、 ACTIVA TE_ZONE_1 TUNER_CS TUNED TUNER_STEREO R213 10k R209 10k +5D +5D I/O Buffers SPI buffers C232 100nF C233 100nF C235 100nF C234 100nF C228 100nF +5D ACK_OVER AD_PU PRE 4 CLK 3 D 2 CLR 1 Q 5 Q 6 VCC 14 GND 7 IC32A 74HC74 +5D AD_OVER Overload buffer ACK_OVER DSP_AD_OVER AD_OVER C229 100nF 34 56
32、78 910 13 11 1 12 2 14 X17 14pin IDC header Analog power connector PRE 10 CLK 11 D 12 CLR 13 Q 9 Q 8 IC32B 74HC74 +5D C237 100uF C236 100uF ZONE_1_TRIGGER ZONE_2_TRIGGER EXT51_VOL +5D EXT51_MUTE EXT51_GPIO1 EXT51_GPIO2 EXT51_SEL +5D AUDIO_TRIGGER 7 11 9 116 RE9 Good Sky MI-SH-105L 7 11 9 116 RE8 Goo
33、d Sky MI-SH-105L 32 Q19 BC848B 32 Q18 BC848B R216 1k R215 1k +12V +12V ACTIVA TE_ZONE_1 ACTIVA TE_ZONE_2 +5D +5D D19BAS16 C245100nF D18BAS16 C244100nF ZONE_1_TRIGGER ZONE_2_TRIGGER MIC+ 34 56 78 910 1112 1413 12 1516 1817 1920 X19 20Pin IDC header +5D RadioFans.CN RECORDING OUTPUT BUFFERS & MUTING C
34、lass - 26 SSP-75 3 2 1 IC15A TL072ACD R134 10k R13310k C161 22pF C65 100uF -15A +15A REC_L_UNBUF 5 6 7 IC15B TL072ACD R125 10k R124 10k C143 22pF C64 100uF REC_R_UNBUF R132 470 REC_OUT_L R123 470 REC_OUT_R REC_L_BUF REC_R_BUF 1 Q4 BC848B R43 1k MUTE_REC 1 Q3 BC848B R42 1k MUTE_REC C67 100uF C66 100u
35、F V6_OUT_L V6_OUT_R 1 Q2 BC848B R45 1k MUTE_V6OUT 1 Q1 BC848B R44 1k MUTE_V6OUT REC_L_BUF REC_R_BUF 3 2 1 IC28A LM393M R184 2k 1 Q17 BC848B MUTE_REC MUTE_REC_CONTROL R186 10k R185 10k +5D 5 6 7 IC28B LM393M R183 2k 1 Q16 BC848B MUTE_V6OUT MUTE_V6OUT_CONTROL +5D+15A C121 100uF ZONE_2_OUT_L C122 100uF
36、 ZONE_2_OUT_R ZONE_2_L ZONE_2_R 13 11 9 4 6 8 116 RE4 TTi TRS-05D-SB-L D4BAS16 C94100nF MUTE_ZONE2 32 Q5 BC848B R96 1k 3 5 6 2 4 1 X9 HSP-214V V6_OUT_L V6_OUT_R ZONE_2_OUT_L ZONE_2_OUT_R C16 10nF C15 10nF SHIELD SHIELD R2 100k R1 100k R10 100k R9 100k R24 100k R23 100k Audio trigger REC_OUT_L REC_OU
37、T_R R89 56 R88 56 C108 10uF R95 1k C107 10uF R94 1k C151 100nF C150 100nF -15A +15A C12910uF C130 100nF R93 56 R92 56 AUDIO_TRIGGER RELAY_POWER RadioFans.CN VIDEO ANALOG INPUT BUFFERS Class - 27 SSP-75 3 5 6 2 4 1 X12 HSP-214V 3 5 6 2 4 1 X11 HSP-214V 3 5 6 2 4 1 X10 HSP-214V Video 1 Video 2 Video 3
38、 Video 4 Video 5 Video 6 Video_1_L Video_2_L Video_3_L Video_4_L Video_5_L Video_6_L Video_1_R Video_2_R Video_3_R Video_4_R Video_5_R Video_6_R 3 2 1 IC12A TL072ACD -15A R82 20k R108 10k C101 100pF C49 10uF +15A 5 6 7 IC12B TL072ACD R81 20k R80 10k C63 100pF C48 10uF Video_1_L Video_1_R 3 2 1 IC11A
39、 TL072ACD -15A R79 20k R107 10k C119 100pF C47 10uF +15A 5 6 7 IC11B TL072ACD R78 20k R77 10k C62 100pF C46 10uF Video_2_L Video_2_R 3 2 1 IC10A TL072ACD -15A R76 20k R106 10k C118 100pF C45 10uF +15A 5 6 7 IC10B TL072ACD R75 20k R74 10k C61 100pF C44 10uF Video_3_L Video_3_R 3 2 1 IC9A TL072ACD -15
40、A R73 20k R105 10k C117 100pF C43 10uF +15A 5 6 7 IC9B TL072ACD R72 20k R71 10k C60 100pF C42 10uF Video_4_L Video_4_R 3 2 1 IC8A TL072ACD -15A R70 20k R104 10k C116 100pF C41 10uF +15A 5 6 7 IC8B TL072ACD R69 20k R68 10k C59 100pF C40 10uF Video_5_L Video_5_R 3 2 1 IC7A TL072ACD -15A R67 20k R103 1
41、0k C115 100pF C39 10uF +15A 5 6 7 IC7B TL072ACD R66 20k R65 10k C58 100pF C38 10uF Video_6_L Video_6_R Video_1_L_buf Video_1_R_buf Video_2_L_buf Video_2_R_buf Video_3_L_buf Video_3_R_buf Video_4_L_buf Video_4_R_buf Video_5_L_buf Video_5_R_buf Video_6_L_buf Video_6_R_buf R36 100k R35 100k R34 100k R3
42、3 100k R32 100k R31 100k R30 100k R29 100k R28 100k R27 100k R26 100k R25 100k C22 10nF C21 10nF C20 10nF C19 10nF C18 10nF C17 10nF SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD Bypass capacitors -15A +15A C136 100uF C135 100uF C134 100uF C133 100uF C132 100uF C131 100uF C93 100nF C92 100nF -15A +15A C
43、91 100nF C90 100nF -15A +15A C89 100nF C88 100nF -15A +15A C87 100nF C86 100nF -15A +15A C85 100nF C84 100nF -15A +15A C83 100nF C82 100nF -15A +15A RadioFans.CN AUDIO ANALOG INPUT BUFFERS Class - 28 SSP-75 3 5 6 2 4 1 X8 HSP-214V 3 5 6 2 4 1 X7 HSP-214V 3 5 6 2 4 1 X6 HSP-214V Audio 1 Audio 2 Audio
44、 3 Audio 4 Audio 5 Audio 6 Audio_1_L Audio_2_L Audio_3_L Audio_4_L Audio_5_L Audio_6_L Audio_1_R Audio_2_R Audio_3_R Audio_4_R Audio_5_R Audio_6_R 3 2 1 IC6A TL072ACD -15A R64 20k R102 10k C114 100pF C37 10uF +15A 5 6 7 IC6B TL072ACD R63 20k R62 10k C57 100pF C36 10uF Audio_1_L Audio_1_R 3 2 1 IC5A
45、TL072ACD -15A R61 20k R101 10k C113 100pF C35 10uF +15A 5 6 7 IC5B TL072ACD R60 20k R59 10k C56 100pF C34 10uF Audio_2_L Audio_2_R 3 2 1 IC4A TL072ACD -15A R58 20k R100 10k C112 100pF C33 10uF +15A 5 6 7 IC4B TL072ACD R57 20k R56 10k C55 100pF C32 10uF Audio_3_L Audio_3_R 3 2 1 IC3A TL072ACD -15A R5
46、5 20k R99 10k C111 100pF C31 10uF +15A 5 6 7 IC3B TL072ACD R54 20k R53 10k C54 100pF C30 10uF Audio_4_L Audio_4_R 3 2 1 IC2A TL072ACD -15A R52 20k R98 10k C110 100pF C29 10uF +15A 5 6 7 IC2B TL072ACD R51 20k R50 10k C53 100pF C28 10uF Audio_5_L Audio_5_R 3 2 1 IC1A TL072ACD -15A R49 20k R97 10k C109
47、 100pF C27 10uF +15A 5 6 7 IC1B TL072ACD R48 20k R47 10k C52 100pF C26 10uF Audio_6_L Audio_6_R Audio_1_L_buf Audio_1_R_buf Audio_2_L_buf Audio_2_R_buf Audio_3_L_buf Audio_3_R_buf Audio_4_L_buf Audio_4_R_buf Audio_5_L_buf Audio_5_R_buf Audio_6_L_buf Audio_6_R_buf R22 100k R21 100k R20 100k R19 100k
48、R18 100k R17 100k R16 100k R15 100k R14 100k R13 100k R12 100k R11 100k C14 10nF C13 10nF C12 10nF C11 10nF C8 10nF C7 10nF SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD -15A +15A C128 100uF C127 100uF C125 100uF C126 100uF C124 100uF C123 100uF C81 100nF C80 100nF -15A +15A C79 100nF C78 100nF -15A +15
49、A C77 100nF C76 100nF -15A +15A C75 100nF C74 100nF -15A +15A C73 100nF C72 100nF -15A +15A C71 100nF C70 100nF -15A +15A RadioFans.CN ZONE 2 VOLUME & BUFFER Class - 29 SSP-75 VD+ 4 DGND 5 AINL 16 AGNDL 15 AINR 9 AGNDR 10 MUTE 8 ZCEN 1 CS 2 SDATAI 3 SDATAO 7 SCLK 6 AOUTL 14 AOUTR 11 IC26 CS3310 C194 22uF C218 22uF C214100nFC195 100nF -5A+5A R170 10 C206 100nF C207 22uF C196 100nF AUDIO_SCLK AUDIO_MOSI ZONE_2_VOL 3 2 1 IC24A OPA2134 R179 10k R178 82K C213 10pF -15A +15A 5 6 7 IC24B OPA2134 R168 10k R167 82K C193 10pF ZONE_2_VOL_MUTE D14 4V3 D15 4V3