Sony-CDP-C160Z-Service-Manual电路原理图.pdf

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1、CDP-C160Z/C260Z/CE215/CE315 US Model CDP-C160Z/C260Z/CE215/CE315 Canadian Model CDP-C260Z/CE215/CE315 AEP Model Australian Model CDP-CE215/CE315 UK Model E Model CDP-CE315 SERVICE MANUAL COMPACT DISC PLAYER MICROFILM SPECIFICATIONS Photo : CDP-CE315 Model Name Using Similar MechanismCDP-C250Z/C350Z/

2、CE305/CE405 CD Mechanism TypeCDM27A2-5BD20 Base Unit TypeBU-5BD20 Optical Pick-up TypeKSS-213BA/F-NP Compact Disc Player LaserSemiconductor laser ( = 780 nm) Emission duration: continuous Laser outputMax 44.6 W* * This output is the value measured at a distance of 200 mm from the objective lens surf

3、ace on the Optical Pick-up block with 7 mm aperture. Frequency response2 Hz to 20 kHz 0.5 dB Signal-to-noise ratioMore than 102 dB Dynamic rangeMore the 98 dB Harmonic distortionLess than 0.0045% Output JackMaximumLoad typeoutputimpedance level LINE OUTPhono2VOver 10 kilohms jacks(at 50 kilohms) DIG

4、ITAL OUTOptical18 dBmWave length: (OPTICAL)output660nm (AEP,UK,CIS,connector North European, East European models only) General Power requirements Where purchasedPower requirements US, Canadian120V AC, 60 Hz AEP, UK, CIS, Singapore220-230V AC, 50/60 Hz North European, East European Australian240V AC

5、, 50/60 Hz E110-120V, 220-240V adjustable, 50/60 Hz Power consumption14W Dimensions (approx.)430 120 385 mm (w/h/d)(17 4 3/4 15 1/4 in.) incl. projecting parts Mass (approx.)5.4 kg (11 lbs 15 oz) Supplied accessories Audio cord (2 phono plugs2 phono plugs) (1) Remote commander (remote) (CDP-CE315 an

6、d CDP-C260Z only) Sony SUM-3 (NS) batteries (2) (CDP-CE315 and CDP-C260Z only) Design and specifications are subject to change without notice. RadioFans.CN 收音机爱 好者资料库 2 The following caution label is located inside of the unit. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LAS

7、ER PRODUCT MARKING is located on the rear exterior. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. 1.GENERAL. 5 2.DISASSEMBLY 2-1.Case, Bottom Plate and Front Panel 6 2-2.Back Panel and Disc Table 6 2-

8、3.Optical Pick-up Block Assembly 7 2-4.Bracket (Gear) Assembly 7 3.ELECTRICAL BLOCK CHECKING. 8 4.DIAGRAMS 4-1.Circuit Boards Location 10 4-2.Printed Wiring Board BD Section 11 4-3.Schematic Diagram BD Section 13 4-4.Printed Wiring Board Main Section 15 4-5.Schematic Diagram Main Section 17 4-6.Sche

9、matic Diagram Display Section 19 4-7.Printed Wiring Board Display Section 21 4-8.IC Block Diagrams 23 4-9IC Pin Functions IC101 Digital Signal Processor (CXD2545Q) 25 IC302 System Control (CXP82324-082Q) 28 5.EXPLODED VIEWS 5-1.Front Panel and Case Section 30 5-2.Back Panel and Disc Table Section 31

10、 5-3.Chassis Section 32 5-4.Base Unit Section (BU-5BD20) 33 6.ELECTRICAL PARTS LIST. 34 TABLE OF CONTENTS SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONE

11、NTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE

12、 REMPLACER CES COMPOSANTS QUE PAR DES PISES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPMENTS PUBLIS PAR SONY. RadioFans.CN 收音机爱 好者资料库 3 MODEL IDENTIFICATION BACK PANEL CDP-C160Z US Model: 782-4 CDP-C260Z US Model: 783-7 Canadian Model: 783-8 CDP-CE215 US Model: 782-0 Canadian Mod

13、el: 782-1 AEP Model: 782-2 Australian Model: 782-3 CDP-CE315 AEP, East European, North Europian, CIS Model: 783-0 UK Model: 783-1 Singapore Model: 783-2 Australian Model: 783-3 E Model: 783-4 US Model: 783-5 Canadian Model: 783-6 SAFETY CHECK-OUT (US model only) After correcting the original service

14、 problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE The AC leakage from any exposed metal part to earth

15、 ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods. 1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instru

16、ctions to use these instruments. 2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have a

17、n accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical

18、pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the rep

19、air parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick- up block. Therefore, when checking the laser

20、 diode emission, observe from more than 30 cm away from the objective lens. 4-987- Earth Ground AC voltmeter (0.75V) 1.5k0.15F Fig. A. Using an AC voltmeter to check AC leakage. To Exposed Metal Parts on Set 4 HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF Insert a tapering driver into the ap

21、erture of the unit bottom, and turn in the direction of arrow (to OUT direction). *To close the disc tray, turn the driver in the reverse direction (to IN direction). Tray NOTE FOR MAIN GEAR INSTALLATION 5Stopper washer (5) 4Install the MAIN GEAR as show in the drawing. 2Slide the SET LEVER to the a

22、rrow B direction. 1Set the mark of ROTARY ENCODER. A 3Rotate the GEAR (U/D) to the arrow Adirection. B INOUT 5 SECTION 1 GENERAL Identifying the Parts Front Panel 1POWER switch 2CONTINUE button 3SHUFFLE button 4PROGRAM button 5REPEAT button 6DISC CHECK button: CE215/CE315 model TIME button: C160Z/C2

23、60Z model 7DISC 1-5 button 8Display window 9” (play) button !P (pause) button !p (stop) button !EX-CHANGE button !DISC SKIP button !6 OPEN/CLOSE button !AMS knob !FADER button !MUSIC SCAN button !CLEAR button !CHECK button ) (forward) button 0 (backward) button Disc tray PEAK SEARCH button: CE215/CE

24、315 model EDIT/TIME FADE button: CE215/CE315 model TIME button: CE215/CE315 model 123456 7890 ! ! ! ! ! ! ! 6 SECTION 2 DISASSEMBLY 2-2.BACK PANEL AND DISC TABLE !Disc table (B) !Disc table (A) !Screw (BVTP3 8) !Bracket (guideB1) 9Screw (BVTP3 8) 0Bracket (guide F1) 8Bracket (guide F1) 7Screw (BVTP3

25、 8) 5Screw (BVTP3 8) 6Bracket (guide B1) 4Flat type wire (6 core) (MAIN board, to CN404) 1Connector 2Five screws (BVTP3 10) 3Back panel !Screw (PTPWH3 12) Note : Follow the disassembly procedure in the numerical order given. 2-1.CASE, BOTTOM PLATE AND FRONT PANEL 1Two screws (M3 8) 9Flat type wire (

26、9 core) (MAIN board, to CN402) !Two screws (BVTT3 8) !Front panel 4Case 3Two screws (BV3 8) 2Two screws (M3 8) 8Flat type wire (35 core) (MAIN board, to CN402) 7Bottom plate 5Four screws (BVTP3 10) !Three screws (BVTP3 10) 6Three screws (BVTP3 10) 7 2-3.OPTICAL PICK-UP BLOCK ASSEMBLY 2-4.BRACKET (GE

27、AR) ASSEMBLY Note : As for the installation of the main gear, refer to “Note for MAIN GEAR installation” on page 4. 0Bracket (GEAR) assembly 2Screw (PTPWH3 12) 4Two screws (PTPWH2.6 6) 8Optical pick-up block assembly 1Flat type wire (16 core) (BD board, to CN101) 3Two screws (PTPWH2.6 6) 6Compressio

28、n spring (BU) 7Compression spring (BU) 5Holder (BU) 1Stopper washer (5) 2Gear (REV) 7Stopper washer (5) 8Gear (U/D) 9Five screws (BVTP3 8) 3Stopper washer (5) 4Gear (MAIN) 5Screw (BVTP3 8) 6Rotary encoder 8 Note : A clear RF signal waveform means that the shape “ ” can be clearly distinguished at th

29、e center of the waveform. RF signal waveform E-F Balance Check Procedure : 1.Connect test point TP1 (ADJ) to ground with a lead wire. 2.Connect oscilloscope to test point TP (TE) on BD board. 3.Turned Power switch on. 4.Put disc (YEDS-18) in to play the number five track. 5.Press the “3” button. (Th

30、e tracking servo and the sledding servo are turned OFF.) 6.Check the level B of the oscilloscopes waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B 100 = less than 22% Traverse waveform 7.Press the “8” button. (The tracking servo and sledding servo a

31、re turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6. Traverse waveform 8.Disconnect the lead wire of TP (ADJ) connected in step 1. Note : 1.CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2.Use YEDS-18 dis

32、c (3-702-101-01) unless otherwise indicated. 3.Use an oscilloscope with more than 10M impedance. 4.Clean the object lens using an applicator with neutral detergent when the signal level is low than specified value with the following checks. S Curve Check Procedure : 1.Connect oscilloscope to test po

33、int TP (FE) on BD board. 2.Connect between test point TP (FEI) and TP (VC) by lead wire. 3.Turn Power switch on. 4.Put disc (YEDS-18) in and turn Power switch on again and actuate the focus search. (Actuate the focus search when disc table is moving in and out.) 5.Check if the oscilloscope waveform

34、(S-curve) is symmetrical between A and B. And confirm peak to peak level within 31 Vp-p. S-curve waveform 6.After check, remove the lead wire connected in step 2. Note : Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possibl

35、e and light up the brightness to obtain best waveform. RF Level Check Procedure : 1.Connect oscilloscope to test point TP (RF) on BD board. 2.Turned Power switch on. 3.Put disc (YEDS-18) in to play the number five track. 4.Confirm that oscilloscope waveform is clear and check if RF signal level is c

36、orrect or not. SECTION 3 ELECTRICAL BLOCK CHECKING BD board TP (FE) TP (VC) oscilloscope symmetry A B within 3 1 Vp-p BD board TP (RF) TP (VC) oscilloscope BD board TP (TE) TP (VC) oscilloscope 0V Center of the waveform B level : 1.3 0.6 Vp-p A (DC voltage) 0V C (DC voltage) Tracking servo Sledding

37、servo ON Tracking servo Sledding servo OFF VOLT/DIV : 200mV TIME/DIV : 500ns level : 1.25 0.25 Vp-p RF PLL Free-run Frequency Check Procedure : 1.Connect frequency counter to test point (PLCK) with lead wire. 2.Turned Power switch on. 3.Put the disc (YEDS-18) in to play the number five track. Confir

38、m that reading on frequency counter is 4.3218MHz. Adjustment Location : BD BOARD Conductor Side MAIN BOARD Conductor Side (PLCK) (RF) (VC) (TE) (FE) (FEI) IC103 120 1110 IC101 40 41 25 24 180 65 64 IC302 TP1 (ADJ) frequency counter BD board TP (PLCK) 4-1.CIRCUIT BOARDS LOCATION SECTION 4 DIAGRAMS BD

39、 BOARD SENSOR BOARD MAIN BOARD DISPLAY BOARD KEY BOARD LOADING MOTOR BOARD TABLE MOTOR BOARD POWER SW BOARD 9 10 4-8.IC BLOCK DIAGRAMS IC101CXA2545Q IC301CXD8567AMIC603M5293L IC601LA5602IC103CXA1821MIC102BA6392FP 23 24 1INIT 2 3 4 5 6 7 8 9 10 11 12 13 14 D Vdd 2 SYSML1 (+) ATTA Vdd L SHIFTL2 (+) LA

40、TCHA Vss L 256FSOX Vss TEST1512IN D VssX OUT MCKSELX Vdd XBCKA Vss R DATAR2 (+) LRCKA Vdd R MUTE LR1 (+) MUTE RD Vdd 1 28 27 26 25 24 23 22 21 20 19 18 17 16 15 MODES/P ATT IIR FIR3FIR2FIR1 PLMPLM MUTE CIRCUIT CLOCK GENERATOR AC DITHER DC DITHER 3RD ORDER NOISE SHAPER SAMPLE HOLD (X1) TIMING CIRCUIT

41、 BUFF BUFFBUFF BUFF R RF F 1CH1 OUT F 2CH1 OUT R 3CAPA IN 1 4CH1 R IN 5CH1 F IN 6VREF IN 7VREF OUT 8GND 9CH2 F IN 10CH2 R IN 11CAPA IN 2 12CH2 OUT R 13CH2 OUT F 14GND 28 GND 27 CH4 OUT F 26 CH4 OUT R 25 VB IN 24 VS IN 23 VB IN 22 VCC 21 VCC 20 CH3 F IN 19 CH3 R IN 18 CAPA IN 3 17 CH3 OUT R 16 CH3 OU

42、T F 15 MUTE LEVEL SHIFT INTERFACE BUFF BUFF BUFF BUFF R F R F BUFF INTERFACEINTERFACE FF RR MUTE 1 2 3 4 5 6 7 8 9 10 20 19 18 17 16 15 14 13 12 11 LDVCCVCC PDLD ON ALC/PD BRFE CRFO DFE VEEFE BIAS FTE EVC VC VC BUFFER TRACKING ERROR AMP FOCUS ERROR AMP RF EQ AMP APC LD AMP RF SUMMING AMP EIEO VEE VC

43、C VCC VC VC VC VC VC VC VC VEE VEEVEE VREF 1 2 3 4 5 7 6 V IN EN GND CDEL CN RES V OUT REFERENCE VOLTAGE OVER HEAT PROTECTION OVER CURRENT LIMITTER ON/OFF RESET GEN ERROR AMP 2 5 5k + 27k OVERCURRENT LIMITTER OVERHEAT PROTECTION REFERENCE VOLTAGE GND ON/OFF IN REFERENCE VOLTAGE OUT3 4 1 25 2414 16 1

44、7 3566 82 83 84 88 87 89 91 92 93 999885 86 70 71 79 61 - 46 43 68 80 RFC ADIO TEST TES2 TES3 21 40 23 AVDD AVDD AVSS AVSS 41 90 15 ADD ADD DVSS DVSS FSTI DIRC SCLK OFSW 22 37 44 45 IGEN 8165 XRST BIAS WDCK LRCK ATSK LOCK SSTP FOK DFCT MIRR COUT SENS XLAT CLOK DATA MD2 D OUT MUTE DA01-16 3, 100SFON,

45、 SFDR SRON, SRDR TFDR, TFON TRON, TRDR 8, 11FFDR, FFON 9, 10TRON, FRDR PSSL 19 VPCO 20 VCKI 64 XTSL 63 XTAO 62 XTAI 67 FSTO C4M 69C16M 18PDO 13VCO1 12VCO0 33PCO 32FILI 31FILO 34CLTV 36RFAC 39ASYO 42ASYE 38ASYI 73WFCK 74SCOR 76EXCK 75SBSO 72EMPH 78SQCK 77SQSO 95MON 94FSW 96MDP 26RFDC 27TE 28SE 29FE 3

46、0VC 97MDS 1, 2 4, 7 5, 6 CLOCK GENERATOR EFM DEMODULATOR SYNC PROTECTOR ADRESS GENERATOR PRIORITY ENCODER D / A DATA PROCESSOR CPU INTERFACE CLV PROCESSOR ASYMMETRY CORRECTION TIMING GENERATOR 1 TIMING GENERATOR 2 DIGITAL PLL VARI-PITCH DOUBLE SPEED SERIAL PARALLEL MUX SUBCODE P-W PROCESSOR 18-TIMES

47、 OVERSAMPLING FILTER SERVO MICRO PROGRAM INTERFACE SUBCODE 0 PROCESSOR NOISE SHAPER 32K RAM PROCESSOR MIRR DFCT FOK DETECTOR SERVO AUTO SEQUENCER RESISTER ERROR CORRECTOR PEAK DETECTOR DIGITAL OUT 16 2 2 2 2 2 2 SERVO DSP SLED SERVO TRACKING SERVO FOCUS SERVO PWM GENERATOR GENERATOR GENERATOR GENERA

48、TOR SLED PWM TRACKING PWM FOCUS PWM SWITCH & BUFFER A / D CONVERTER 25 4-9.IC PIN FUNCTIONS IC101 DIGITAL SIGNAL PROCESSOR (CXD2545Q) Pin Name SRON SRDR SFON TFDR TRON TRDR TFON FFDR FRON FRDR FFON VCOO VCOI TEST DVss TES2 TES3 PDO VPCO VCKI AVD2 IGEN AVS2 ADIO RFC RFDC TE SE FE VC FILO FILI PCO CLT

49、V AVS1 RFAC BIAS ASYI ASYO AVD1 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I/O O O O O O O O O O O O O I I I I O O I I I O I I I I I O I O I I I I O Function Sled drive output (Not used) Sled drive output Sled drive output (Not used) Tracking drive output Tracking dri