Jvc-UXM-5-Service-Manual电路原理图.pdf

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1、SERVICE MANUALNo.21170Jan. 2003COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.ContentsSafety precautionsPreventing static electricityImportant for laser productsDisassembly methodAdjustment methodFlow of functional operationuntil TOC read1-21-31-41-51-141-171-181-181-191-201-34Maintenance of laser pick

2、upReplacement of laser pickupTrouble shootingDescription of major ICsWiring connectionUX-M5Area suffixUP - KoreaUX-M5MICRO COMPONENT SYSTEMCA-UXM5 SP-UXM5SP-UXM5DISPLAYMODEPHONESPROGRAMREC DIRECTION PLAY/PAUSEPRE EQ/HBSVOLUMEREPEATSEARCH/TUNINGRANDOMCD TUNER TAPEBAND REV. MODEMICRO COMPONENT SYSTEM

3、UX-M5AUTO REVERSEFULL LOGIC DECKTIMERON/OFFSETREMAINEJECTINTROOPEN/CLOSESTANDBY/ONST/MONO STOP/CLEARPRESETCD-R/RW PLAYBACKCD/RANDOMDISPLAYMODERECSLEEPTIMER PROGRAMMUTING BEAT CUTPRE EQ/HBSSTANDBY/ON+VOLUMETUNER/BANDTAPE/REV.MODEINTROREMAINREPEATST/MONORM-SUXM5U REMOTE CONTROLPRE DOWN PRE UPUX-M51-21

4、. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in th

5、e original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will furth

6、er relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection affor

7、ded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on th

8、e schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the product

9、s are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed,

10、and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, scre

11、w heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a “Leakage Current Tester“, measure the leakage current from

12、each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1

13、,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exp

14、osed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.

15、). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safet

16、y critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be

17、 left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor (

18、 ), diode ( ) and ICP ( ) or identified by the “ “ mark nearby are critical for safety. (This regulation does not correspond to J and C version.)UX-M51-3Short landCD pickup unitConnectorConductive material (conductive sheet) or iron plate(caption)Anti-static wrist strap5. Attention when traverse uni

19、t is decomposed*Please refer to “Disassembly method“ in the text for the CD pickup unit. Apply solder to the short land before the card wire is disconnected from the connector on the CD pickup unit. (If the card wire is disconnected without applying solder, the CD pickup may be destroyed by static e

20、lectricity.) In the assembly, be sure to remove solder from the short land after connecting the card wire.Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care t

21、o prevent this when performing repairs.Preventing static electricity1. Grounding to prevent damage by static electricityStatic electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.Be careful to use proper grounding in the area where repairs are bein

22、g performed. 2. About the earth processing for the destruction prevention by static electricityGround the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-1 Ground the workbench2-2 Ground yourselfU

23、se an anti-static wrist strap to release any static electricity built up in your body.In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original cond

24、ition. (Refer to the text.)Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 3. Handling the optical pickup1.2.Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensi

25、tive, complex unit.Remove solder of the short land on the card wire after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit.Be careful not to take too long a time when attaching it to the co

26、nnector.Handle the card wire carefully as it may break when subjected to strong force.It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.4. Handling the traverse unit (optical pickup)1.2.3.4.UX-M51-4Important for laser products1.CLASS 1 LASER PRODUCT2.D

27、ANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The compact disc player uses

28、 invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.C

29、AUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen.VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina

30、nkymttmlle lasersteilylle.l katso steeseen.ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling.ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling.REPRODUCTION AND POSITION OF LABELSWARN

31、ING LABELCLASS 1LASER PRODUCT!CAUTIONPlease use enough caution not to see the beam directly or touch it in case of an adjustment or operationcheck.UX-M51-5Fig.1Fuse(F904)1.6A 250VFuse(F901)1.6A 250VPower boardFuse(F903)2.5A 250VFuse(F902)2.5A 250VFig.2AMain board (Reverse side)Fig.3BCSoldered part a

32、Heat sinkBracketPower amplifier IC(IC402)Main boardReplacing the fuses (See Fig. 1.)Remove the left side plate according to its disassembly method. (See Figs. 6 and 7.)Fuses are located inside the left side plate.Disassembly methodReplacement of the fuses and power amplifier ICCaution Be sure to rep

33、lace the required fuseswith designated ones.Replacing the power amplifier IC on the main board (See Figs. 2 and 3.)1.2.3.4.Remove the main board according to its disassembly method. (See Figs. 18 and 19.)From the reverse side of the main board, remove the two screws A retaining the bracket.(See Fig.

34、 2.)From the forward side of the main board, remove the four screws B retaining the bracket.(See Fig. 3.)Remove the screw C attaching the power amplifier IC onto the heat sink. (See Fig. 3.)In order to replace the power amplifier IC, remove the solder from the soldered part a on the reverse side of

35、the main board. (See Fig. 3.)UX-M51-61234Fig.4Fig.5DDEERight sideplateFig.6DDEERight sideplateClaw bFig.7Left sideplateLeft sideplateClaw cBottom caseBottom caseRemoving the right side plate(See Figs. 4 and 5.)1.2.From the right side of the main body, remove the three screws D and three screws E ret

36、aining the right side plate. (See Fig.4.)Slide the right side plate toward the rear (in the direction of the arrow 1) until the claw b at the back of the right side plate is hooked by the bottom case and then lift the right side plate upward (in the direction of the arrow 2) to remove it. (See Fig.5

37、.)Removing the left side plate(See Figs. 6 and 7.)1.2.From the left side of the main body, remove the three screws D and three screws E retaining the left side plate. (See Fig.6.)Slide the left side plate toward the rear (in the direction of the arrow 3) until the claw c at the back of the left side

38、 plate is hooked by the bottom case, and then lift the left side plate upward (in the direction of the arrow 4) to remove it. (See Fig.7.)UX-M51-7121Fig.8FTop cabinet(To be loosened)Rear cabinetFLift the rearpart to remove.Fig.9H.phone j.boardConnector on thecassette switchboardConnector on thePB/RE

39、C head boardPower boardTie bandCN608CD mechanismassemblyHHJGKFig.12Front cabinet assemblyHook dHook dBottom caseFig.10Fig.11HJCD mechanismassemblyCN607CD & MCU boardHolderRemoving the top cabinet(See Figs. 8 and 9.)1.2.From the back side of the main body, loosen the two screws F retaining the top ca

40、binet.(See Fig.8.)Lift the rear part of the top cabinet to remove it.(See Fig.9.)Removing the front cabinet assembly(See Figs. 10 to 12.)1.2.3.4.5.6.7.8.From the left side of the main body, remove the tie band bundling the wires. (See Fig.10.)Disconnect the wire from the connector on the cassette sw

41、itch board. (See Fig.10.)Remove the screw G retaining the holder on the H.phone j. board. (See Fig.10.)Disconnect the wires from the two connectors CN607 and CN608 on the CD & MCU board.(See Figs.10 and 11.)Remove the four screws H and the two screws J retaining the CD mechanism assembly from the le

42、ft and right. (See Figs.10 and 11.)Remove the screw K retaining the front cabinet assembly from the bottom side of the main body.(See Fig.12.)While opening the hooks d to the left and right of the lower part of the front cabinet assembly (in the direction of the arrows 1), slide the front cabinet as

43、sembly toward the front (in the direction of the arrow 2). (See Fig.12.)Disconnect the wire from the connector on the PB/REC head board, and then remove the front cabinet assembly. (See Fig.12.)Remove the left and right side plates.Remove the left and right side plates.Remove the top cabinet.Note Af

44、ter assembly, apply a locking agent to the screws G, H and J.UX-M51-8CN902Fig.13LFig.14CD & MCU board CD mechanism assemblyCD & MCU boardCD & MCU boardCN603CN701Tie bandLFig.15Main boardCN601CN602Board lock supportRemoving the CD mechanism assembly (See Figs. 13 to 15.)1.2.3.4.5.Remove the left and

45、right side plates.Remove the top cabinet.Remove the front cabinet assembly.From the top side of the main body, disconnect the wires from the four connectors CN601, CN602, CN603 and CN701 on the CD & MCU board.(See Fig.13.)From the left side of the main body, remove the tie band bundling the wires. (

46、See Fig.14.)Disconnect the wire from the connector CN902 on the power board. (See Fig.14.)From the left and right sides of the main body, remove the four screws L retaining the CD rear mount bracket. (See Figs.14 and 15.)Slide the CD mechanism assembly toward the front (in the direction of the arrow

47、) and remove it from the board lock support of the main board.(See Fig.15.)UX-M51-9Fig.17Fig.16Board lock supportRadio pliers, etc.Power boardBottom caseFig.18RPNMPQRBottom caseTie bandsLug wireCN901Power boardMain board Board lock supportPower transformerFig.19STBottom caseTie bandsCN901Power board

48、Main boardSoldered part eFM antenna wireRegulator IC(IC302)Power transformerHeat sinkBracketRear cabinetRemoving the power board (See Figs. 16 and 17.)1.2.3.4.5.Remove the left and right side plates.Disconnect the wires from the connector CN901 on the power board. (See Fig.16.)Remove the tie band bu

49、ndling the wires.(See Fig.16.)Remove the screw M retaining the lug wire.(See Fig.16.)Remove the two screws N retaining the bottom case. (See Fig.16.)Remove the power board by pinching the two board lock supports retaining the power board using radio pliers, etc. (See Fig.17.)Removing the main board(See Figs. 18 and 19.)1.2.3.4.5.6.7.8.9.Remove the left and right side plates.Remove the top cabinet.Remove the front cabinet assembly.Re