JVC-MXK60-cs-sm 维修电路原理图.pdf

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1、SERVICE MANUALCOMPACT COMPONENT SYSTEMNo.21069Mar. 2002COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.MX-K60MX-K50MX-K60/MX-K50ContentsSafety PrecautionsImportance administeringpoint on the safetyPreventing static electricityDisassembly method Wiring connectionAdjustment methodFlow of functional operat

2、ion until TOC readMaintenance of laser pickupReplacement of laser pickupTrouble shootingDescription of major ICs1-21-31-41-51-171-181-221-231-231-241-2739MX-K60Area suffix C - CanadaMX-K50Area suffix J - U.S.A. C - CanadaModelMX-K60MX-K50ColorBlackSilverSP-MXK50SP-MXK50CA-MXK50DISC CHANGEC O M P U P

3、 L A Y C O N T R O LSTANDBY/ONSTANDBYCD-R/RW PLAYBACKTUNINGCLOCK/TIMERDISPLAYPHONESREPEATREC START/STOPCD REC STARTDUBBINGPROGRAMRANDOMTAPE BTAPE ATAPECDFM /AMACTIVE BASSEX. LEVELSOUNDMODEMX-K50CD 2CD 3ACTIVE BASS EXTENSIONCD3FULL - LOGIC CONTROLCD SYNCHRO RECORDINGAUXCD 1DISCSKIPVOLUMEVOLUME+STANDB

4、Y/ON12345678910+10SLEEPACTIVE BASSEX. LEVELSOUNDMODEFM MODETAPE A/BFADE MUTINGFM/AMAUXCD TAPE RMSMXK50A REMOTE CONTROLRadioFans.CN 收音机爱 好者资料库MX-K60/MX-K501-21. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protecti

5、on, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should

6、not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical part

7、s in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these

8、 special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety chara

9、cteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving par

10、ts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.5. Leakage currnet check (Electrical shock hazard testi

11、ng)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line

12、isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground.

13、Any leakage current must not exceed 0.5mA AC (r.m.s.).Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an

14、 exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, r

15、everse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer

16、 to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical components are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth ground

17、Place this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.In regard with c

18、omponent parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This regulation does not correspond to J and C version.)Rad

19、ioFans.CN 收音机爱 好者资料库MX-K60/MX-K501-3Importance administering point on the safety Fuse board (Forward side)Power supply board (Forward side)4A 125V4A 125V6.3A 125V6.3A 125V5A 125VRFS5RFS6RFS7RFS8RFS2Caution: For continued protection against risk of fire, replace only with same type 5A/125V for RFS2,

20、4A/125V for RFS5 and RFS6, 6.3A/125V for RFS7 and RFS8.This symbol specifies type of fast operating fuse.Precaution: Pour eviter risques de feux, remplacez le fusible de surete de et RFS2 comme le meme type que 5A/125V, 4A/125V pour RFS5 et RFS6, 6.3A/125V pour RFS7 et RFS8. Ce sont des fusibles sur

21、etes qui functionnes rapide.MX-K60/MX-K501-4Preventing static electricity1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical

22、pickup). Take care to prevent this when performing repairs.2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment.Be careful to use pr

23、oper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-2 Ground yourself Use an anti-static wrist strap t

24、o release any static electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original c

25、ondition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pickup) to strong sho

26、cks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take

27、 too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conductive sheet) or iron plate(caption

28、)Anti-static wrist strapAttention when CD mechanism assembly is decomposed1. Remove the CD changer unit. 2. Remove the CD changer mechanism. 3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting

29、 up solder, the CD pick-up assembly might destroy.) 4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate.*Please refer to Disassembly method in the text for pick-up and how to detach the CD mechanism assembly. SolderingFig

30、.1Fig.2Card wireCard wirePicup unitconnectorPicup unitconnectorCD changer unitCD changer mechanismMX-K60/MX-K501-5Remove the three screws A attaching the metal cover on the back of the body. Remove the six screws B attaching the metal cover on the both sides of the body.Remove the metal cover from t

31、he body by lifting the rear part of the cover.1.2.3.Disassembly methodRemoving the metal cover (See Fig.1) ONE POINT How to eject the CD tray (see fig.2)Although it will end if the OPEN/CLOSE button is pushed when a power supply can be taken, when that is not right, CD tray will be opened manually.T

32、urn the loading pulley gear at the bottom of the CD changer unit as shown in Fig.2 and draw the CD tray toward the front. Removing the CD tray fitting(See Fig. 3)Prior to performing the following procedure, eject the CD tray.After drawing the lower part of the tray fitting toward the front, remove t

33、he five claws. Then, while moving the tray fitting upward, remove it.1.Prior to performing the following procedure, remove the metal cover and CD tray fitting.Remove the card wire attached to CD changer unit on the adhesion tape.Disconnect the card wire from the connector CW105 on the CD servo board

34、.Disconnect the harness from the connector RCW6 on the main board.Remove the two screws C attaching the CD changer unit to the rear panel.Remove the two screws D attaching the CD changer unit to the both side of front panel assembly.Draw the CD changer unit upward from behind while pulling the rear

35、panel outward. 1.2.3.4.5.6.Removing the CD changer unit (See Fig.4 to 7)Fig.1Fig.2Fig.3Metal coverAB(both sides)Joint ClawCD tray fitting Loading pulley gear(See fig.1)Fig.4CD changer unitCard wireAdhesion tapeMX-K60/MX-K501-6Prior to performing the following procedure, remove the metal cover and th

36、e CD changer unit.Disconnect the card wire from the connector FCW3 on the main board.Disconnect the harness from the connector JCW1, JCW2 and HCW3 on the main board.Remove the two screws E attaching the front panel assembly to both sides of the body.Remove the screw F attaching the earth terminal ex

37、tending from the cassette mechanism assembly. Remove the screw G attaching the main board to front panel assembly.Remove the screw H attaching the front panel assembly to the bottom of the body.Release the two joints1 and two joints2, and detach the front panel assembly toward the front.1.2.3.4.5.6.

38、7.Removing the front panel assembly (See Fig.8 to 10)Fig.6Fig.7Fig.5RCW6CD servo boardCD changer unitMain boardCW105Rear panelCD(both sides)Rear panelCD changer unitFront panelassemblyFig.8Fig.9Main boardAmp. boardFCW3JCW2JCW1HCW3ACW1ACW2Front panelassemblyJoint1(both sides)E(both sides)Joint1(both

39、sides)E(both sides)F(fixing the earth wire)Front panelassemblyGMain boardMX-K60/MX-K501-7Prior to performing the following procedure, remove the metal cover and the CD changer unit.Disconnect the card wire from the connector ACW1 and the harness from the connector ACW2 on the amp. board. Remove the

40、four screws I attaching the heat sink cover to the rear panel. Remove the heat sink cover.Remove the four screws J attaching the heat sink and two screws K attaching the speaker terminal to the rear panel. After moving the heat sink upward, remove the claws. Then pull out the heat sink & amp. board

41、inward.1.2.3.4.Removing the heat sink & amp. board (See Fig.8, 11 and 12)Prior to performing the following procedure, remove the metal cover.Disconnect the card wire from the connector CON01 on the tuner board.Remove the two screws L attaching the tuner board to the rear panel. 1.2.Removing the tune

42、r board (See Fig.12 and 13)Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amp. board and tuner board.Remove the screw M and three screws N attaching the rear panel.1.Removing the rear panel (See Fig.12)Fig.10HJoint2(Bottom side)Fig.11Rear panelHeat

43、sinkcoverIIFig.12Fig.13Heat sink Speakerterminal KMNLMain boardRear panelTuner boardCON01JJRear panelMX-K60/MX-K501-8Prior to performing the following procedure, remove the metal cover, CD changer unit and heat sink & amp. board.Unsolder the power ICs solder point.Remove the two screws P attaching t

44、he power ICs to the heat sink.1.2.Removing the power ICs (See Fig.15 and 16)Prior to performing the following procedure, remove the metal cover, CD changer unit and rear panel.Disconnect the card wire from the connector FCW3 and the harness from the connector JCW1, JCW2 and HCW3 on the main board. D

45、isconnect the harness from the connector PCW1 on the fuse board.Remove the screw G attaching the main board holder to the front panel assembly. (See Fig.9)Remove the two screws O attaching the heat sink to bottom chassis. 1.2.3.4.Removing the main board (See Fig. 14)Removing the power cord (See Fig.

46、 14)Prior to performing the following procedure, remove the metal cover, CD changer unit and rear panel.Disconnect the power cord from the connector RCW2 on the power supply board and pull up the power cord stopper upward.1.Prior to performing the following procedure, remove the metal cover, CD chan

47、ger unit and heat sink & amp. board.Disconnect the power cord from the connector RCW2 on the power supply board.Disconnect the harness from the connector PCW1 on the fuse board.Remove the four screws Q attaching the power transformer and the screw R attaching the earth terminal on the bottom chassis

48、.1.2.3.Removing the power transformer (See Fig .17)Fig.16Fig.17Fig.15Fig.14Fuse boardPower supplyboardFuse boardPower supplyboardPower cordBottom chassisPower cordstopperOPQRHeat sinkHeat sinkAmp. boardFCW3JCW2RCW2JCW1HCW3PCW1Heat sinkPower transformerPower ICs solder pointMain boardRCW2PCW1Amp. boa

49、rd(reverse side)Bottom chassisMX-K60/MX-K501-9Disconnect the card wire from the connector UCW3, UCW4, UCW5 and UCW6 on the FL display & system control board.Remove the six screws B attaching the FL display & system control board. Disconnect the card wire from the connector UCW2 on the FL display & s

50、ystem control board.1.2.3.Removing the FL display & system control board (See Fig.1)Disconnect the card wire from the connector UCW1 on the power / CD switch board. Remove the five screws A attaching the power / CD switch board.1.2.Prior to performing the following procedure, remove the metal cover,