Sony-3M5F_18C821ver1_0-cd-sm 维修电路原理图.pdf

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1、SERVICE MANUALCOMPACT DISC MECHANISMVer 1.0 2002.089-874-104-01Sony Corporation2002H0500-1e Vehicle CompanyC 2002.08Published by Sony Engineering CorporationAEP ModelUK Model CDX-5F821N VERSION: DB CDX-5F821R VERSION: ABTABLE OF CONTENTS3M5F-18C821(CDX-5F821N/5F821R)SERVICING NOTES.21.DISASSEMBLY1-1

2、.Disassembly Flow .31-2.Cover (Up), Chassis Assy .41-3.Bracket (L), Bracket (R) .41-4.Chassis (T) .51-5.MD Board.51-6.Loading Motor Sub Assy (M103).61-7.Floating Block Assy .61-8.Chucking Arm Assy .71-9.Optical Pick-up (KSS-720A) .72.DIAGRAMS2-1.Block Diagram SERVO Section .92-2.Block Diagram MAIN S

3、ection . 102-3.Note for Printed Wiring Boards andSchematic Diagrams . 112-4.Printed Wiring Boards MD (Component Side)/LED/SW Boards . 122-5.Printed Wiring Boards MD Board (Conductor Side) . 132-6.Schematic Diagram MD Board (1/4) . 142-7.Schematic Diagram MD Board (2/4) . 152-8.Schematic Diagram MD B

4、oard (3/4) . 162-9.Schematic Diagram MD (4/4)/LED/SW Boards . 172-10. IC Pin Function Description . 213.EXPLODED VIEWS3-1.Cover Section . 233-2.Chassis Section . 243-3.Floating Block Section. 254.ELECTRICAL PARTS LIST. 26RadioFans.CN 收音机爱 好者资料库23M5F-18C821The laser diode in the optical pick-up block

5、 may suffer electro-static breakdown because of the potential difference generated bythe charged electrostatic load, etc. on clothing and the human body.During repair, pay attention to electrostatic breakdown and alsouse the procedure in the printed matter which is included in therepair parts.The fl

6、exible board is easily damaged and should be handled withcare.NOTES ON LASER DIODE EMISSION CHECKThe laser beam on this model is concentrated so as to be focusedon the disc reflective surface by the objective lens in the opticalpick-up block. Therefore, when checking the laser diode emis-sion, obser

7、ve from more than 30 cm away from the objective lens.When replacing the main chassis assy of mechanism deck whichhave the “CAUTION LABEL” attached, please be sure to put anew CAUTION LABEL (3-223-913-11) to the main chassis assy. SAFETY-RELATED COMPONENT WARNING!COMPONENTS IDENTIFIED BY MARK 0 OR DO

8、TTEDLINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMSAND IN THE PARTS LIST ARE CRITICAL TO SAFEOPERATION. REPLACE THESE COMPONENTS WITHSONY PARTS WHOSE PART NUMBERS APPEAR ASSHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-LISHED BY SONY.SERVICING NOTESNOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNITTEST

9、 DISCThis set can playback a CD-R, CD-RW for audio use. When testthis set, use the following test disc.Test disc for CD-R: TCD-R082LMT (Part No.: J-2502-063-1)Test disc for CD-RW: TCD-W082L (Part No.: J-2502-063-2)Notes on chip component replacement Never reuse a disconnected chip component. Notice

10、that the minus side of a tantalum capacitor may be dam-aged by heat.Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur-ing repairing. Do not touch the soldering iron on the same conductor of thecircuit board (within 3 times). Be careful not to apply force on

11、 the conductor when solderingor unsoldering.RadioFans.CN 收音机爱 好者资料库33M5F-18C821SECTION 1DISASSEMBLY This set can be disassembled in the order shown below.1-1.DISASSEMBLY FLOWNote 1:The process described in can be performed in any order.Note 2:Without completing the process described in , the next pr

12、ocess can not be performed.Note 3:Illustration of disassembly is omitted.SET1-2.COVER (UP), CHASSIS ASSY(Page 4)1-3.BRACKET (L), BRACKET (R)(Page 4)1-4.CHASSIS (T)(Page 5)1-5.MD BOARD(Page 5)1-6.LOADING MOTOR SUB ASSY (M103)(Page 6)1-7.FLOATING BLOCK ASSY(Page 6)1-8.CHUCKING ARM ASSY(Page 7)1-9.OPTI

13、CAL PICK-UP (KSS-720A)(Page 7)43M5F-18C821Note: Follow the disassembly procedure in the numerical order given.Note: Screws and washers cannot be re-used.Please replace to brand-new ones once screws and washers are removed.1-2.COVER (UP), CHASSIS ASSY1-3.BRACKET (L), BRACKET (R)1two screws(PTT2.6 6)1

14、two screws(PTT2.6 6)4chassis assy32cover (up)2two screws(P2.6 4)3bracket (L)5bracket (R)1connection (C1) cord(CN3)4two screws(P2.6 4)53M5F-18C8211-4.CHASSIS (T)1-5.MD BOARD2two screws(P2 3)4Remove the chassis (T)in the direction of the arrow.1Remove two solders ofLED board lead wires.3claw1Remove tw

15、o soldersof loading motor sub assy (M103)lead wires.1Remove two solders ofLED board lead wires.4Open the MD board.3three screws2motor flexible board(CN2)5OP flexible board(CN1)6MD board63M5F-18C8211-6.LOADING MOTOR SUB ASSY (M103)1-7.FLOATING BLOCK ASSY3Remove two soldersof loading motor sub assy(M1

16、03) lead wires.5loading motor sub assy (M103)4two screws(P2 3)1two screws(P2 3)2gear (PS) assy3two dampers3two dampers6two coil springs (damper)6two coil springs (damper)lever (D)load ring2tension spring (F/B)1Shifting the lever (D) fully in the direction of arrow A,turn the load ring fully in the d

17、irection of arrow B.5floating block assy4BA73M5F-18C8211-8.CHUCKING ARM ASSY2extension spring (S)1extension spring (CH)3Open the chuckingarm assy.4boss4boss5chucking arm assy1-9.OPTICAL PICK-UP (KSS-720A)5base cover, leaf spring (SL)4screw(PS2 4)6two screws(PS2 4)7Open the SL driving blockassy in th

18、e direction ofarrow A.ACB2screw(P2 3)1OP flexible board9optical pick-up(KSS-720A)8Pick up the shaft (feed)assy in the direction ofarrow B and pull it outin the direction of arrow C.3leaf spring (feed)83M5F-18C821MEMO3M5F-18C82199SECTION 2DIAGRAMS2-1.BLOCK DIAGRAM SERVO Section RFDCSUMMINGAMPACSUMEQI

19、N789ABCD2820RFDCOCETEEF1011RWSWPD122LD1APC AMPRW/ROMRFAC116, 115,118, 117RFCE16FEFETE109 106, 7 5,3 1, 1119 12, 15 19,21, 82, 3,24, 25523422RASCASWEOE113119114120XRASXCASXWEXOEVIBRATION MEMORY CONTROLLER&COMPRESSION EXPANDERA0 A10A0 A10DQ1 DQ4D0 D3RFACASYIASYO717374MIRRDFCT66 69 68 67FILOCLTVPCOFILI

20、ASYMMETRYCORRECTORDIGITALPLLEFMDEMODULATORINTERNAL BUSD/AINTERFACEERRORCORRECTOR32k RAM9086BCKPCMDLRCKSELECTORDIGITALOUT85DOUTXTAOXTAICLOCKGENERATOR15781581GRSCORGFS1523152515241526151415151517DATACLOKXLATSENSSQSOSQCKSCORSUBCODEPROCESSORCPUINTERFACEXRDEXWREXQOK15 915 81512XRDEXWREXQOKSERVO AUTOSEQUE

21、NSORSCLKFOKXRST273521SERVOINTERFACE45SSTPTECEFESETECEFE61605962OP AMPANALOG SWRFRFDCVC58A/D CONVERTERSERVO DSPPWM GENERATOR505148494647FFDRFRDRTFDRTRDRSFDRSRDRMDSMIRRDECTFOKDIGITALCLV27252321101168OUT2FOUT2ROUT1ROUT1FOUT3ROUT3FOUT4FOUT4RFFDRFRDRTFDRTRDRSFDRSRDR293019181415MOTORDRIVEMOTORDRIVECOILDRI

22、VEMOTORDRIVECOILDRIVETRACKING/FOCUS COIL DRIVE,SLED/SPINDLE MOTOR DRIVEIC300ABCDEFI-V AMPPDLDDETECTOR(TRACKING)(FOCUS)2-AXIS DEVICEOPTICALPICK-UP BLOCK(KSS-720A)LASER DIODEM MM101(SLED)M MM102(SPINDLE)ON : When the optical pick-up is inner positionRW SELGRSCORGFSCDDATCDCLKCDLATSENSSCORXRDEXWREXQOKSC

23、LKXRSTFOKSQSOSQCK244019109118384617716208485LM LOLM LJ3435CD-R(ROM)/RWSELECT SWITCHQ4DISC INDETECT SENSORQ702EQUALIZERON/OFFSWITCHQ10SIGNAL PATH: CD PLAYFILTERDIGITAL SIGNAL PROCESSOR,DIGITAL SERVO PROCESSOR,D-RAM CONTROLLERIC101D-RAMIC100AUTOMATICPOWERCONTROLQ1RF AMP,FOCUS/TRACKING ERROR AMPIC16SYS

24、TEM CONTROLLERIC200 (1/2)IN4F4MDPIN4R3VC27DVC 14VCX116.9344MHzBEXTAL-INSDOSDI, BCK, LRCKD200FTC-XRDE(Page 10)CCD MUTE, AMUTE(Page 10)(Page 10)(Page 10)(Page 10)BCKIPCMDILRCKI9187158889D/ACONVERTERLOW-PASSFILTERLOUT115881597LOUT2104AIN115881598AIN2103LOW-PASSFILTERAOUT199AOUT2102LR9394RFACSUMMINGAMPR

25、FSWITCHQ6, 74RFACVCA315RF EQAMPBST24FOCUSERROR AMPCENTERERROR AMPTRACKINGERROR AMPE I-V AMPF I-V AMPTE BAL4318TE BAL1963MIRR/DEFECTSWITCHQ100, 101333444433497MOTORDRIVEFINRINOUT1OUT2LOADING MOTOR DRIVEIC9MM103(LOADING)D-IN27DISC OUTDETECT SENSORQ701D-OUT28(DISC SET)45D-SWON : When completion of the

26、discchucking operation.(LIMIT)29LIM SWTHP20051TEMPBCKLRCKSDID(Page 10)L, R1588AMUTECDMUTEA882213SYSMAMUTE3M5F-18C82110102-2.BLOCK DIAGRAM MAIN Section SDI, BCK, LRCK9SDO12 SDIO13 BCKIA14 LRCKIA62 X160 ACKOSDOTC-XRDEXTAL-INCD-ROM DECODER,MP3 DECODERIC50139PO719STANBY1/RESET5I2C SDA6I2C SCL72DECINT3DE

27、CSTBY2DECXRST80SDA81SCLIC50216CE43WR17OE30 CS15WE32 OE20 13, 3, 2, 31, 1,12, 4, 11, 7, 103, 4, 7, 10, 11, 15,38 36, 34 31, 41,42, 45, 4446, 47, 49 51,53 5521 23, 25 29IO1 IO8A0 A16AD0 AD16IO0 IO7S-RAMIC50032RXD88FL BOOT91WP31TXDSYSTEM CONTROLLERIC200 (2/2)SIGNAL PATH: CD PLAYMUTINGQ400, 40115MUTEMUT

28、ING CONTROLSWITCHQ403LRD(Page 9)B(Page 9)E(Page 9)F(Page 9)L, RSDILRCKA(Page 9)AMUTECD MUTEC(Page 9)CD MUTE, AMUTELOW-PASS FILTER,LINE AMPIC401LOW-PASS FILTER,LINE AMPIC400MUTING CONTROLSWITCHQ402CD MUTE13BCK20BATTERY19BATTERYCN3B+ SWITCHQ601, 602CDON 7013SERVO 5VB+ SWITCHQ603, 604SW3.3V CONT 96+5VR

29、EGULATORIC601+5VOPTICAL PICK-UPBLOCK B+9VREGULATORIC603+9VLOW-PASS FILTER,LINE AMP(IC400, 401) B+3.3VREGULATORIC600+3.8VREGULATORIC605+3.8VDSP (IC101) B+LE +5VLOADING MOTORDRIVE (IC9) B+DRV +5VCOIL/MOTOR DRIVE(IC300) B+SERVO +3.3VD-RAM (IC100),DSP (IC101) B+2.5VREGULATORIC604+2.5VCD-ROM/MP3 DECODER(

30、IC501) B+SW B/U +3.3VDISC IN/OUT DETECTSENSOR (Q701, 702) B+3.3VCD-ROM/MP3 DECODER(IC501) B+3.3VSYSTEM CONTROLLER(IC200) B+2.5VINVERTER (IC502) B+B+ SWITCHQ600, 60614UCOM 3.3V5WP6MODE7DATA IN8DATA OUTB+ SWITCHQ203B+ SWITCHQ500POWER ON/OFFCONTROL SWITCHQ20259RSTX4RST1AUDIO L3AUDIO RCDMON 71B+ SWITCHQ

31、501, 502+5VDISC IN/OUT DETECTSENSOR B+65 EXTAL63 XTALX212.288MHzTOMOTHERBOARD3M5F-18C82111111.2 Vp-pApprox150 mVp-pApprox200 mVp-p1.8 Vp-p81 ns4.4 Vp-p59 ns2-3.NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMSNote on Printed Wiring Board: X : parts extracted from the component side. Y : parts ex

32、tracted from the conductor side.f: internal component.: Pattern from the side which enables seeing.(The other layers patterns are not indicated.)Caution:Pattern face side:Parts on the pattern face side seen from(Conductor Side)the pattern face are indicated.Parts face side:Parts on the parts face si

33、de seen from(Component Side)the parts face are indicated.Note on Schematic Diagram: All capacitors are in F unless otherwise noted. pF: F50 WV or less are not indicated except for electrolyticsand tantalums. All resistors are in and 1/4 W or less unless otherwisespecified.f: internal component. C :

34、panel designation. A : B+ Line. Voltages and waveforms are dc with respect to groundunder no-signal conditions.no mark : CD PLAY Voltages are taken with a VOM (Input impedance 10 M).Voltage variations may be noted due to normal produc-tion tolerances. Waveforms are taken with a oscilloscope.Voltage

35、variations may be noted due to normal produc-tion tolerances. Circled numbers refer to waveforms. Power voltage is fed with jig. Signal path.J: CD PLAY Waveforms MD Board 1 IC1 qg (RFAC), IC101 ua (RFAC)2 IC1 qh (FE), IC101 ys (FE)3 IC1 qk (TE), IC101 y; (TE)6 IC101 of (XTAO)7 IC200 yg (EXTAL)Note:

36、The components identified by mark 0 or dotted linewith mark 0 are critical for safety.Replace only with part number specified.4 IC101 ih (LRCK), ij (LRCKI),IC501 qf (LRCKIA)3.4 Vp-p22.7 s5 IC101 o; (BCK), oa (BCKI),IC501 qd (BCKIA)4.2 Vp-p474 ns MD board is multi-layer printed board.However, the pat

37、terns of intermediate-layer have not been in-cluded in diagram.3M5F-18C8211212D1F-11D101G-9D200F-5D602H-5IC9C-4IC101E-8IC200E-6IC300D-11IC501B-6IC502C-6IC600G-6IC601H-6IC603H-7IC604A-5IC605G-6Q1F-12Q6G-12Q7G-11Q10G-10Q100G-9Q101G-8Q402G-7Q403G-8Q600G-5Q601H-7Q603E-4Q604D-4Q606G-52-4.PRINTED WIRING B

38、OARDS MD (Component Side)/LED/SW Boards R122C606C605C603C608C601C619C618C613C615C621C123C101C116C115C8C4C3C27C14C11C15C2C25C312C313C314C309C315C316C317C311C310C308C304C301C20C64C22C76C111C110C109C105C107C125C127C128C129C518C519C201C202C103C514C517C513C512C511C510C501C617C503C616C502C500C509C307C508C

39、506C305C210C211C204C214C205C207C206C418C423C102C607D602C602Q600C600IC600IC605Q606Q601IC603C625IC601FB402FB436FB408FB407R434R435FB412FB411Q100Q101R123R116R124FB100D101R130R127FB414R31R30R29R20Q10R425L2L1D1C9L3Q1Q6Q7L311L300C318C319L307L308L309L310L301L303L302L304L305L306FB102FB103FB104FB105X1D200L200

40、X2IC604L501IC9Q604Q603R610R616Q403Q402R8R5R73R3R7R4R13R10R12R1IC300R112R106R105R104R109R108R107R121R119R120R102R216R257R233R518R515R516R500R502R503R504R505R520R511R532R513R514R519R521R522R523R524R525R510R244R202R246R606R232R234R221R224R225R235R227R226R228R229R236R223R114CN3CN2IC101IC200IC502IC501R21

41、7R231C131R101R103R611 R60361303160906112091(COMPONENT SIDE)MD BOARDEM103(LOADING)MAAKE123EEEETOMOTHER BOARD1-682-692-11(11)1-670-319-21(21)LED BOARDDISC INDETECTSENSORDISC OUTDETECT SENSORWHTREDWHTREDM101(SLED)M65M102(SPINDLE)M4312MOTOR FLEXIBLE BOARDSW BOARD1-670-320-21(21)(LIMIT)12345678910111213A

42、BCDEFGHIBLKREDBLKRED SemiconductorLocationRef. No.Location3M5F-18C82113132-5.PRINTED WIRING BOARDS MD Board (Conductor Side) C604C626Q203Q602R605R602R601C208R259R258Q202C100FB406FB404FB405FB437FB409C1C7C300R426C400FB401FB400C401Q400Q401R428R400R401R427C403R405C406C402C417R415R414C411R404C405C404C416

43、C13C12FB438C19R35R34R97R38R33R32R27R26R25C73R28R24R21C23R22R11C21C24Q4R18C5C6R128C16C17D300C303R308FB101C122C108C126C114R41R111C112R110C414R409R410C412R412R411R403R402C408C409C407R406R407R408R413C413C415C429R424R416C428C410C104R117R118D401D400C425C424R245C113C106L401C118C119L402R260L400C120Q702C515C

44、504L500R707R509R508R507R506C306C505C516R529R530THP200R239R241C203R249R265R263R262R218C609Q701R705R256R238R206C213R211R213R207C212IC500S201IC100IC400IC401IC1CN1C28R417R261R248C209R418Q501Q502Q500C507MD BOARD1-682-692-11(11)(CONDUCTOR SIDE)OPTICALPICK-UPBLOCK(KSS-720A)OPFLEXIBLEBOARDE458584EEDISC OUTD

45、ETECTSENSORDISC INDETECTSENSOR(DISC SET)EE12345678910ABCDEFGHD300D-4D400E-8D401E-7IC1G-4IC100F-7IC400F-7IC401F-6IC500B-8Q4G-3Q202H-7Q203G-7Q400G-6Q401G-6Q500D-10Q501C-8Q502C-8Q602H-8Q701E-8Q702A-10 SemiconductorLocationRef. No.Location3M5F-18C8211414R31R12C17C8C14CN1TP1TP2TP3TP4TP5TP6TP7TP8TP34TP9TP

46、10TP11TP12TP13TP14TP15R4R5C3C4R8R7C21C9D1R1TP16TP26R11C11C2Q7C5L1C6C12R13C73R28R29R25R30R20R26R32TP21R27R73R33C23R22R21C20R3R38R34C64C76C22R97TP25TP22TP19TP17TP18TP20TP24TP23R41C15R10C25C27R18L2C19L3C28C1Q1R35R24IC1Q6Q10Q4C7C13C16C24TP247TP2710k02216V0.10.116P12k12k680p680p12k12k0.12.210V1SS3552210k

47、1000p0.12SB624T1-B0.110 10V2216V33k0.182k6.8k5.6k4.7k12k6.8k220k5.6k22k33k0.13.3k22k220p22k33k22k0.0010.0010.122k33k0.014.7k0.10.14.7k0.10.110016V2SB624T1-B68k4.7kCXA2581NT4DTC144EEDTC114EEDTC114EE4716V2216V2216V4.716VA1A2A3A4A5B1C1C2C3C5T-T+F+F-Z1Z2Z3Z4Z5Z6Z1Z2Z3Z4Z5Z6Y1Y2Y3Y5Y4F-T-T+F+EFVCCVRVCPDL

48、DGNDACBD(1/4)FLEXIBLEBOARDOPAUTOMATICPOWERCONTROLRF SWITCHRF AMP,FOCUS/TRACKINGERROR AMPRF SWITCHSWITCHSWITCHON/OFFEQUALIZERCD-R(ROM)/RWSELECT100H10H02-6.SCHEMATIC DIAGRAM MD Board (1/4) See page 11 for Waveforms. See page 18 for IC Block Diagram.The components identified by mark 0 or dottedline wit

49、h mark 0 are critical for safety.Replace only with part number specified.(Page 15)(Page 16)(Page 17)3M5F-18C8211515R114TP412C114C122FB100C116R130TP114TP111TP112TP113TP110TP106C126R112C115R127D101R128C100C120C123R122R123R124TP411R116TP410TP409FB102C119C118C113C106C109R106C105C107R105R104C125C108TP33C

50、110R109R110C112C111R108R107R111TP115L401C128C127C129R119R121TP120TP118TP119TP100R117R118C104TP103TP104TP105TP102TP101TP121R424R416C429C428C418C423C102R120C103R102R101C131R103TP117C101L402TP28TP29Q100Q101IC100IC101X1FB103FB104FB105FB10110k47p0.10.11000.133k0.01220k1SS3551k0.12216V147k1k10k1001016V0.1