Pioneer-VSX522K-avr-sm 维修电路原理图.pdf

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1、ORDER NO.2012 Printed in JapanVSX-522-KRRV4296AV ReceiverVSX-522-KTHIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).ModelTypePower RequirementRemarksVSX-522-KCUXESMAC 120 VK-MZV FEB.RadioFans.CN 收音机爱 好者资料库2VSX-522-K1234ABCDEF1234SAFETY INFORMATION WARNINGThis product may contain a chem

2、ical known to the State of California to cause cancer, or birth defects or other reproductive harm.Health & Safety Code Section 25249.6 - Proposition 65This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the n

3、ecessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the

4、repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician.LEAKAGE CURRENT CHECK Measure leaka

5、ge current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC

6、 line cord of the appliance directly into a 120 V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE

7、CUSTOMER.2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, w

8、attage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.The use of a substitute replacement compone

9、nt which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest i

10、nformation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. LeakagecurrenttesterReading shouldnot be above0.5 mADeviceundertestTest allexposed metalsurfacesAlso test withplug rever

11、sed(Using AC adapterplug as required)EarthgroundAC Leakage Test(FOR USA MODEL ONLY)RadioFans.CN 收音机爱 好者资料库3VSX-522-K56785678ABCDEFCONTENTS SAFETY INFORMATION.21. SERVICE PRECAUTIONS.41.1 NOTES ON SOLDERING.41.2 NOTES ON REPLACING PARTS.41.3 SERVICE NOTICE.42. SPECIFICATIONS.53. BASIC ITEMS FOR SERVI

12、CE .63.1 CHECK POINTS AFTER SERVICING .63.2 JIGS LIST.63.3 PCB LOCATIONS.74. BLOCK DIAGRAM .84.1 OVERALL WIRING DIAGRAM .84.2 AUDIO BLOCK DIAGRAM.104.3 D-MAIN BLOCK DIAGRAM.124.4 POWER SUPPLY BLOCK DIAGRAM.144.5 VIDEO BLOCK DIAGRAM.165. DIAGNOSIS .175.1 TROUBLESHOOTING.175.2 USB/iPod ERROR MESSAGE.2

13、95.3 DETECTION CIRCUIT .305.4 IC INFORMATION .326. SERVICE MODE.386.1 SERVICE MODE .387. DISASSEMBLY .428. EACH SETTING AND ADJUSTMENT.508.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPAIRED OR REPLACED.508.2 UPDATING OF THE FIRMWARE.518.3 IDLE CURRENT ADJUSTMENT.579. EXPLODED VIEWS AND PARTS LIST.589.1

14、 PACKING SECTION.589.2 EXTERIOR SECTION .6010. SCHEMATIC DIAGRAM.6410.1 AUDIO ASSY.6410.2 AMP5 ASSY (1/2).6610.3 AMP5 ASSY (2/2).6810.4 MAIN ASSY.7010.5 D-MAIN ASSY (1/4).7210.6 D-MAIN ASSY (2/4).7410.7 D-MAIN ASSY (3/4).7610.8 D-MAIN ASSY (4/4).7810.9 VIDEO, G-L, G-R, WG-B and WG-A ASSYS.8010.10 BR

15、G-A, BRG-B and BRG-C ASSYS .8210.11 FRONT, INSEL, HP, MIC, F-USB and WG ASSYS.8410.12 STANDBY ASSY.8611. PCB CONNECTION DIAGRAM.8811.1 AUDIO ASSY.8811.2 AMP5 ASSY .9011.3 MAIN ASSY.9211.4 D-MAIN ASSY .9611.5 VIDEO ASSY.10011.6 G-L, G-R, WG-B and WG-A ASSYS.10111.7 BRG-A, BRG-B and BRG-C ASSYS .10211

16、.8 FRONT, INSEL, HP, MIC, F-USB and WG ASSYS.10611.9 STANDBY ASSY.11012. PCB PARTS LIST.1114VSX-522-K1234ABCDEF12341. SERVICE PRECAUTIONS1.1 NOTES ON SOLDERING1.2 NOTES ON REPLACING PARTS1.3 SERVICE NOTICE For environmental protection, lead-free solder is used on the printed circuit boards mounted i

17、n this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore

18、, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.Do NOT use a soldering iron whose tip temper

19、ature cannot be controlled.Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.

20、0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.The part listed below is difficult to replace as a discrete component part.When the part listed in the table is defective, replace whole Assy.Assy NameD-MAIN AssyHDMI ReceiverIC with heat-padIC2000Parts that is Difficult to ReplaceRef No.FunctionPart

21、No.RemarksD-MAIN 3.3 V Power Supply ICIC with heat-padIC2007D-MAIN 5 V Power Supply ICIC with heat-padIC2008DSP 1.2 V Power Supply ICIC with heat-padIC2013DSP 1.8 V Power Supply ICIC with heat-padIC2015DSP ICIC with heat-padIC2016USB 5 V SW ICIC with heat-padIC2024 Discharging For more detail, pleas

22、e refer to 7. DISASSEMBLY - 1. Discharging. Notes on Ground Points Connection For more detail, please refer to 7. DISASSEMBLY - 2. Notes on Ground Points Connection.5VSX-522-K56785678ABCDEF2. SPECIFICATIONSAmplifier sectionContinuous average power output of 80 watts* perchannel, min., at 8 ohms, fro

23、m 20 Hz to 20 000 Hz with nomore than 0.08 %* total harmonic distortion.Front (stereo). 80 W + 80 WPower output (1 kHz, 6 , 1 %).140 W per channelGuaranteed speaker impedance. 6 to 16 * Measured pursuant to the Federal Trade Commissions TradeRegulation rule on Power Output Claims for Amplifiers* Mea

24、sured by Audio Spectrum AnalyzerAudio SectionInput (Sensitivity/Impedance) LINE.200 mV/47 kSignal-to-Noise Ratio (IHF, short circuited, A network) LINE.98 dBSignal-to-Noise Ratio EIA, at 1 W (1 kHz) LINE.79 dBVideo SectionSignal level Composite . 1 Vp-p (75 )Tuner SectionFrequency Range (FM) .87.5 M

25、Hz to 108 MHzAntenna Input (FM).75 unbalancedFrequency Range (AM) .530 kHz to 1700 kHzAntenna (AM) .Loop antennaDigital In/Out SectionHDMI terminal .Type A (19-pin)HDMI output type.5 V, 100 mAUSB (iPod) terminal.USB2.0 Full Speed (Type A)MiscellaneousPower Requirements.AC 120 V, 60 HzPower Consumpti

26、on .415 W In standby.0.4 W (ARC OFF)Dimensions.435 mm (W) x 168 mm (H) x 342.5 mm (D)17 3/16 in. (W) x 6 5/8 in. (H) x 13 1/2 in. (D)Weight (without package).8.7 kg (19 lb 3 oz)Note Specifications and the design are subject to possible modifications without notice, due to improvements.AccessoriesRem

27、ote control (AXD7660) (8300766000010-IL)AM loop antenna (E601019000010-IL)Warranty cardQuick start guide (5707000006490-IL)Safety BrochureOperating instructions (CD-ROM)(6517000000500-IL) FM wire antenna (E605010140010-IL)Dry cell batteries(AAA size IEC R03) x2Microphone (for Auto MCACC setup) (APM7

28、010)6VSX-522-K1234ABCDEF12343. BASIC ITEMS FOR SERVICE3.1 CHECK POINTS AFTER SERVICING3.2 JIGS LISTItems to be checked after servicingTo keep the product quality after servicing, confirm recommended check points shown below.See the table below for the items to be checked regarding video and audio.No

29、.Item to be checked regarding videoItem to be checked regarding audioProceduresCheck points1Confirm whether the customer complain has been solved.If the customer complain occurs with the particular source, such as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the operation check.The customer

30、 complain must not be reappeared.Video, Audio and operations must be normal.2Check the analog audio playback.(Make the analog connections with a DVD player.)Each channel audio and operations must be normal.3Check the digital audio playback.(Make the digital connections with a DVD player.)Each channe

31、l audio and operations must be normal.4Check surround playback.(Select Surround mode and check the multichannel operations via the DSP circuit.)Each channel audio and operations must be normal.5Check the video outputs.(Connect with a DVD player.)Video and operations must be normal.6Check the tuner (

32、AM and FM) operations.Audio and operations must be normal.7Check the sound from headphone output.Sound must be normal, without noise.8Check the appearance of the product.Block noiseDistortionHorizontal noiseNoiseFlickerVolume too lowDisturbed image (video jumpiness)Volume too highToo darkVolume fluc

33、tuatingToo brightSound interruptedMottled colorNo scratches or dirt on its appearance after receiving it for service.Jigs ListJig NamePart No.RemarksRS-232C update jig (Jig + 10P FFC)GGF1642(Marketing product)(Marketing product)MAIN microcomputer firmware update (RS-232C Rear panel)RS-232C cable (9-

34、pin to 9-pin, straight cable)9P extension jig cableGGD1739Diagnosis (AMP5 Assy AUDIO Assy)Diagnosis (D-MAIN Assy BRG-C Assy)Board to board extension jig cableGGD1798Diagnosis (D-MAIN Assy BRG-C Assy)Board to board extension jig cableGGD1799Diagnosis (D-MAIN Assy BRG-A Assy)Board to board extension j

35、ig cableGGD1756Lubricants and Glues ListNamePart No.RemarksSilicon greaseGEM1057Refer to 9.2 EXTERIOR SECTION.Silicon adhesiveGYA1011(KE40RTV-W)Refer to 9.2 EXTERIOR SECTION.HDMI (SUB) & CEC microcomputer firmware update (USB Rear panel)RS-232C update jigGGF1646USB cable (USB A-Type USB B-Type)7VSX-

36、522-K56785678ABCDEF3.3 PCB LOCATIONS NSP 1.PCB TTL ASSY MAIN 7025HK1106010-IL 2.MAIN ASSY 7028071611060-IL 2.G-R ASSY 7028071614060-IL 2.G-L ASSY 7028071615060-IL 2.WG-A ASSY 7028071616060-IL 2.WG-B ASSY 7028071617060-IL NSP 1.PCB TTL ASSY VIDEO 7025HK1106012-IL 2.VIDEO ASSY 7028071631010-IL 2.STBY

37、ASSY 7028071632010-IL 2.BRG-A ASSY 7028071633010-IL 2.BRG-B ASSY 7028071634010-IL 2.BRG-C ASSY 7028071635010-IL NSP 1.PCB TTL ASSY AUDIO 7025HK1106013-IL 2.AUDIO ASSY 7028071641060-IL NSP 1.PCB TTL ASSY DMAIN 7025HK1106014-IL 2.D-MAIN ASSY 7028071651010-IL NSP 1.PCB TTL ASSY AMP5 7025HK1106015-IL 2.

38、AMP5 ASSY 7028070243010-IL NSP 1.PCB TTL ASSY FRONT 7025HK1106011-IL 2.FRONT ASSY 7028071621060-IL 2.HP ASSY 7028071622060-IL 2.INSEL ASSY 7028071623060-IL 2.MIC ASSY 7028071624060-IL 2.F-USB ASSY 7028071625060-IL 2.WG ASSY 7028071627060-ILMark No. DescriptionPart No.Mark No. DescriptionPart No.LIST

39、 OF ASSEMBLIESNOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. - The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.DD-

40、MAIN ASSYKBRG-B ASSYLBRG-C ASSYJBRG-A ASSYQF-USB ASSYGG-R ASSYIWG-A ASSYPMIC ASSYRWG ASSYAAUDIO ASSYBAMP5 ASSYCMAIN ASSYHWG-B ASSYEVIDEO ASSYSSTBY ASSYFG-L ASSYNINSEL ASSYOHP ASSYMFRONT ASSY8VSX-522-K1234ABCDEF12344. BLOCK DIAGRAM4.1 OVERALL WIRING DIAGRAMFROM MAIN TRANSCP1CP2CP31 AC1 AC1 AC2 GND2 A

41、C2 AGND3 AC3 AC3 ACCP403CN3+HIGHB 11 +HIGHB+HIGHB 22 +HIGHB+HIGHB 33 +HIGHB-HIGHB44 -HIGHB-HIGHB55 -HIGHB-HIGHB66 -HIGHBHIGHGND 77 HIGHGNDHIGHGND 88 HIGHGNDHIGHGND 99 HIGHGNDPREGND1010 PREGNDCP402CN1FL11 FLFR22 FRC33 CSL44 SLSR55 SR1 FL6 AGND1 +9.1V2 AGND7 SRCN4042 GNDA1 HP_DET3 SL8 AGNDDC_DET4 13 -

42、9.1V2 HP_RO4 AGND9 FRDC_DET3 24 MIC3 GNDA5 C10 AGNDASO_DET 35 MIC_DET4 HP_LORADI_THERMAL4CN901CN721CP401TR_THERMAL 5CN5DGND1 1CP901CP721DGND1 21 MIC DET1 HP LO+12V32 MIC2 GNDHP+12V43 NC3 HP RO4 -9.1V4 HP DET5 GNDACP2046 +9.1VHP_DET 1MIC_DET 2VOL_DATA 3VOL_CLK 4SW_SUM 5HP_RLY 6A MUTE 7SB MUTE 8NC9CN4

43、00CP402CN402HP LO11 HP_LO1 FL6 GNDAGNDA 22 GNDA2 GNDA7 SRHP RO 33 HP_RO3 SL8 GNDAZ2 MUTE 44 Z2_MUTE4 GNDA9 FRSB MUTE 55 SB_MUTE5 C10 GNDAAMUTE 66 A_MUTEHPRLY 77 HP_RLYSW SUM 88 SW_SUMZ2VOL DATA 99 Z2VOL_DATAZ2VOL CLK1010 Z2VOL_CLKVOL DATA 1111 VOL_DATAVOL CLK 1212 VOL_CLK+12V 1313 +12VGNDA 1414 GNDA

44、CN401CP17MIC 1515 MICMUTE_B+ 11 MUTE_B+GNDA 1616 GNDA+12V22 A+12V-12V 1717 -12V+12V33 A+12VGNDA 44 AGNDGNDA 55 AGND-12V66 A-12V-12V77 A-12VCP13GNDA 88 AGNDU/DGND11 SBLIN11 SRINBT_R 99 BT_RTUNER_INT 22 GNDA12 GNDAGNDA 1010 AGNDTUNER_SDIO33 SBRIN13 FLINBT_L 1111 BT_LTUNER_SCLK44 GNDA14 GNDAGNDA 1212 A

45、GNDTUNER_SEN55 SWIN15 FRINTUNER_R1313 TU_RTUNER_RST 66 GNDA16 GNDAGNDA 1414 AGND2533_CTL 77 CIN17 AIN_LTUNER_L1515 TU_L8 GNDA18 GNDA9 SLIN19 AIN_R10 GNDACN403CP4031 SBL_OUT11 SR_OUTCP162 GNDA12 GNDAOSD_RST 13 SBR_OUT13 FL_OUTOSD_CE 24 GNDA14 GNDAOSD_CLK 35 SW_OUT15 FR_OUTOSD_DATA 46 GNDA16 GNDACTL_A

46、 57 C_OUT17 AIN_LCTL_B 68 GNDA18 GNDAU/DGND79 SL_OUT19 AIN_R+5V810 GNDAVIDEO_MUTE 9CP15U/DGND1CN9CP9MUTE_B+ 2OSD_RST 11 OSD_RSTU/DGND3OSD_CE 22 OSD_CEFBRL4OSD_CLK 33 OSD_CLKSBRL5OSD_DATA 44 OSD_DATASURL 6CTL_A 55 CTL_ACRL7CTL_B 66 CTL_BFRL8U/DGND77 U/DGNDDC_PRO 9+5V88 +5V-VF(-30V) 10VIDEO_MUTE 99 VI

47、DEO_MUTEU/DGND 11STBYBD- When ordering service parts, be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST.- The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.BB1/2

48、-B2/2AAUDIO ASSY(7028071641060-IL)JBRG-A ASSY(7028071633010-IL)KBRG-B ASSY(7028071634010-IL)EVIDEO ASSY(7028071631010-IL)OHP ASSY(7028071622060-IL)PMIC ASSY(7028071624060-IL)HWG-B ASSY(7028071617060-IL)CMAIN ASSY(7028071611060-IL)AMP5 ASSY(7028070243010-IL)IWG-A ASSY(7028071616060-IL)RWG ASSY(702807

49、1627060-IL)FG-L ASSY(7028071615060-IL)GG-R ASSY(7028071614060-IL)9VSX-522-K56785678ABCDEFCN702CP702STBY_KEY 41 STBY_KEYINPUT_UP32 INPUT_UPGNDU23 GNDUINPUT_DOWN 14 INPUT_DOWN1 -30V13 FLR_DATA2 -30V14 FLT_CLK3 CPU_ST_VCC15 FLT_CE1 HDMI+12V4 CPU_ST_VCC16 INPUT_UP2 STBY RLY5 GNDU17 KEY23 PDN6 GNDU18 KEY

50、34 CPU ST VCC7 CPU_+3.3V19 KEY1 (STBY_KEY)5 CPU_+3.3V8 CPU_+3.3V20 INPUT_DNAIN TRANS6 GNDU9 ST_H+5V21 VOL_UP1 GNDUSB7 FL210 POWERDOWN22 VOL_DN2 D+8 FLCT11 RMC23 THRU_LED3 D-P2CP39 FL112 STBY_RLY4 GNDUSBAC1 AC5 USB+5V2 AC2 AGNDCN701CN704AACN20063 AC3 ACCP301LIVE1CP701AC CORD1 FLACNEUTRAL 22 FLCT3 FLA