Yorkville-AP6020-pwr-sm维修电路原理图.pdf
AP 6020 U.S.A. Yorkville Sound Inc. 4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689 WORLD HEADQUARTERS CANADA Yorkville Sound 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746 Quality and Innovation Since 1963 Printed in Canada SERVICE MANUAL WEB ACCESS: TYPE: YS1005 RadioFans.CN 收音机爱 好者资料库 Manual-Service-ap6020-1v3.pdf 2000W into 4 or 2 ohms per channel INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS. CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. Read Instructions: The Owners Manual should be read and understood before operation of your unit. Please, save these instructions for future reference. Packaging: Keep the box and packaging materials, in case the unit needs to be returned for service. Warning: When using electric products, basic precautions should always be followed, including the following: Power Sources: Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precautions should be taken so that the grounding scheme on the unit is not defeated. Hazards: Do not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturers instructions when installing the product and use mounting accessories recommended by the manufacturer. The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus. Terminals marked with the “lightning bolt” are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords. No naked flame sources, such as lighted candles, should be placed on the apparatus. Power Cord: The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. Service: The unit should be serviced only by qualified service personnel. INSTRUCTIONS RELATIVES AU RISQUE DE FEU, CHOC LECTRIQUE, OU BLESSURES AUX PERSONNES. AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, NENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE). NE CONTIENT AUCUNE PIECE REPARABLE PAR LUTILISATEUR. CONSULTEZ UN TECHNICIEN QUALIFIE POUR LENTRETIENT. Veuillez lire le manuel: Il contient des informations qui devraient tres comprises avant lopration de votre appareil. Conservez S.V.P. ces instructions pour consultations ultrieures Emballage: Conservez la boite au cas ou lappareil devait tre retourner pour rparation. Attention: Lors de lutilisation de produits lectrique, assurez-vous dadhrer des prcautions de bases incluant celle qui suivent: Alimentation: Lappareil ne doit tre branch qu une source dalimentation correspondant au voltage spcifi dans le manuel ou tel quindiqu sur lappareil. Cet appareil est quip dune prise dalimentation polarise. Ne pas utiliser cet appareil avec un cordon de raccordement moins quil soit possible dinsrer compltement les trois lames. Des prcautions doivent tres prises afin deviter que le systme de mise la terre de lappareil ne soit dsengag. Risque: Ne pas placer cet appareil sur un chariot, un support, un trpied ou une table instables. Lappareil pourrait tomber et blesser quelquun ou subir des dommages importants. Utiliser seulement un chariot, un support, un trpied ou une table recommands par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer lappareil et utiliser les accessoires recommands par le fabricant. Il convient de ne pas placer sur lappareil de sources de flammes nues, telles que des bougies allumes. Lappeil ne doit pas tre expos des gouttements deau ou des claboussures et quaucun objet rempli de liquide tel que des vases ne doit tre plac sur lappareil. Les dispositifs marqus dune symbole “dclair” sont des parties dangereuses au toucher et que les cblages extrieurs connects ces dispositifs de connection extrieure doivent tre effectivs par un oprateur form ou en utilisant des cordons dj prpars. Cordon dalimentation: vitez dendommager le cordon dalimentation. NUTILISEZ PAS LAPPAREIL si le cordon dalimentation est endommag. Service: Consultez un technicien qualifi pour lentretien de votre appareil. IMPORTANT SAFETY INSTRUCTIONS safety-4v0.pdf 04/29/03 RadioFans.CN 收音机爱 好者资料库 AP6020 Parts List 5/27/2003 YS #DescriptionQty.YS #DescriptionQty.YS #DescriptionQty. 3562 16 PIN SOCKET W3116T WINSLOW14520 _10K TRIM POT24718 5.0W 1K5 5% BLK RES4 5906 RED 3MM LED 1V9 20MA .4SPCER T REMOVE R80A &R74A FOR CE MODEL FRONT PANEL MOUNTED ON LVGND AT THE INPUT JACKS AREF AND BREF CONNECT TO B-B+A-A+ NOT USED OF SWITCH THIS SIDE LIMITER 12Db/Oct 12Db/Oct -1dB 40Hz -1dB 6Hz -1dB 40Hz BALANCED INPUTFILTER FILTER SWITCH FILTER SWITCH TO PIN 4 OF MC33078 TO PIN 4 OF MC33078 RIGHT CHAN LEFT CHAN 230V 245V 230 VAC 50 Hz LINE 120 VAC 60 Hz LINE ALL UNMARKED DIODES ARE 1N4148. ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS. BLK BLK -1DB_20HZ V+ +V RELAY TURN ON REMOVE WHITE LEAD FROM EY3 AND ATTACH IT TO THE GREEN LEAD THEN SOLDER ORANGE LEAD TO EY3 245VAC INPUT VOLTAGE OPERATION 230VAC INPUT VOLTAGE. FOR TRANSFORMER SHOWN WIRED FOR GRY RED YEL RED GRY ORN BRN BRN/BLK U:M1177V11.PRN VCD .020 .012 .008 .005 .020 .012 .008 .005 SOLDER SIDE M1177-3.00 BLANK SIZE=15.000 X 10.000 3.00 3.00 M1177 M1177 2oz.COPPER DRILL DETAIL M1177-3.00 R81 100K WC18 TRANS R76 4K7 D13 4004 LEADS DOWN BR1 KBPC_-W C50 CSA 22n C77 63V 10U R58 .5W 8K2 D12 1N4004 Q14 BC550 V T R D11 1N4004 R2847K V T R BE Q11 MJF6388 BE Q7 MJF6388 +16VV+ R92 .5W 15K J94 C45 22nX1 CABLE=#3673 MW1 C42 100U 25V L1 #3820 4uH C71 3300U 100V J25 Q13 MPSA06 SURG2 SL225R012 VOLTAGE M1177 AP6020 VER-3.00 C18 16V 33u SW3A FILTER #3436 J27 LD1 RED SP JB4 CH_B_INPUT C17150N R129K760 JB2 CH_B_INPUT J80 Q15 MBS4992 SP1 CHA_OUTPUT/BRIDGE #6956 SPEAKON R37 5W 5R6 R74B 82K V T R V T R V T R D74148 V T R R75 1K R80A130K R7947K R70 1R 1WATT V T R V T R R18 4M7 R64 13K R26 2K R57 .5W 8K2 EYE1 GRN/TO_CHASSIS R20 120K R15 56K R16 56K R13 56K R21 33K R19 120K R119K760 R109K760 R89K760 F R7 1K54 R9 1K54 R3 1K54 J83 R2 9K760 R4 9K760 R6 9K760 R5 9K760 D17 4148 R8310R R82 33K J36 R86 33K R87 10R R10310K0 J101 J59 WC17 GREEN/GRND WC19 FROM_SWITCH BLUE WC6 TRANS-RED WC7 BLACK/TANS WC3 SPK_GND/BLK J50 J49 WC2 RED/TRANS WC10 WHT_POWER_CORD WC1 FROM_BREAKER BLACK WC14 GRY/TRANS WC13 TRANS WC22 BLUE -100V WC23 BLUE -100V WC24 BRN -42V WC25 BRN -42V WC26 TRANS_GND/YEL WC27 GREY +42V WC28 GREY +42V WC29 RED +100V WC30 RED +100V J48 J57 VOID NO C1 C2 - +1A(SPST-NO) RELAY J99 WC35 RED/B+OUT 1 3546 WC37 BLUE/A_OUT V T R LEADS DOWN BR3 KBPC_-W LEADS DOWN BR2 KBPC_-W C51 CSA 4n7 YEL WC21 FROM_SWITCH BLUE C46 470U 25V C78 25V 100U #3734 D21 18V D14 1N4004 D2318V V T R J31 R61 10R R6313K Q9 BC550 U1 MC33078 U2 MC33078 D20 4V7 HOLDER=#3707 V T R D15 1N4004 D84148 R24 47K R62 10R F BLACK D24 30V D2 4148 R17 4M7 J30 C43 100U 25V R96 .5W 27K V T R R94 .5W 15K R95 .5W 15K R97 .5W 27K R93 .5W 15K J41 R91 .5W 27K R90 .5W 27K Q20 TRIAC_MAC224 #6444 TRIAC WC20 TO_SWITCH RED J2 R101 10R R60 1K C5 68N C768N C1468N C16 68N C24 100n C23100n C11220p C10 220p C2220p C1220p C19 100n C20 100n C22 100n C21 100n C3 220p C4 220p C12 220p C13220p MW2 J3 L3#3820 4uH C70 3300U 100V C75 6800U 63V C74 3300U 100V C73 3300U 100V C57 100V 3300U C56 100V 3300U C55 100V 3300U C54 100V 3300U C53 100V 3300U C52 100V 3300U R14 56K C68 6800U 63V C67 6800U 63V C66 6800U 63V C65 6800U 63V C64 6800U 63V C63 63V 6800U C62 63V 6800U C61 63V 6800U C60 63V 6800U C59 63V 6800U C58 PART# 63V 6800U PUR SURG1 SL225R012 VOLTAGE F C9 16V 33u C80 10u 16v C82 10u 16v R73 390R 5WATT V T R SW2A LIMITER_DEFEAT #3436 U3 MC33078 J28 J29 LD2 GREEN SP JB3 CH_A_INPUT C6 150N C8 150N C15150N C76 470N JB1 CH_A_INPUT Q19 MBS4992 SW1 #3705 SP3 CHB_OUTPUT #6956 SPEAKON J4 R35 5W 5R6 J23 SW4A GRND_LIFT #3436 J6 J21 C72 3300U 100V J7 J8 J9 J10 J20 J19 J18 J17 J16 J15 J14 J13 J12 J11 J75 J69 J68 J67 J66 J65 J64 Q16 TRIAC_MAC224 #6444 TRIAC J22 J78 J77 J79 J76 J74 J5 J72 J70 J61 RED F RED J60 J71 J63 J73 J26 J24 M1177 AP6020 VER-3.00 J51 J52 J56 J53 J54 J55 J58 R78 220K R77 33K D22 22V R2210K V T R J33 D184148 R34 1K V T R DUMMBY DUMMY J34 J40 WHT D16 4148 R59 1K WHT V T R BEC V T R V T R R74A82K R80B130K R102 10K0 V T R V T R J98 WC31 TRANS_GND/YEL C25 22N 100V R1 1K54 D1 4148 WC33 YELLOW J81 J84 J87 WC38 BRN C69 6800U 63V J37 J89 J82 J88 J92 250VAC 680N Q12 MCR-100-6 HOLDER=3638 HOLDER=3638 R23 10K 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 #DESCRIPTION OF CHANGEVER#DATE #DESCRIPTION OF CHANGEVER#DATE MODEL(S):- D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D JUL/16/02 JUL/08/02 SEP/18/00 JUN/02/00 FEB/28/00 . JAN/31/00 NOV17/99 SEP/26/99 D D AUG/26/99 . . . AUG/10/99 V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V 3.00 2.20 2.10 . 2.00 . 1.10 1.00 P1.00 V V 2.00 . . . 2.00 N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N PC#6395_MOVE_R105 PC#6553_REPLACE_SHEARS_WITH_ROUTING PC#6209_EYELET_REMOVED_FROM_SPKON PC#6242_SHEAR_MOVED_0.050_IN_X PC#6207_FUSE_REPLACED_WITH_390R_5W SCHEMATIC PC#_Q23_BC550-MPSA06_TO_MATCH FINAL_LAB_MODEL *NEW_AP6020_PROTO-TYPE_* N TOP_FROM_REGULAR_MARTY CHANGED_RIGHT_FAN_EYELETS_TO_GRIP TRACES_ENLARGED R84,R88,Q21,C83,R89_DELETED TRIACS_Q18,Q22_DELETED._R85,Q17,C81 PC#6034_LD2_ROTATED AP6020 M1177.PCB_DATABASE_HISTORY GUIDE ETCH GUIDE ETCH Q23 MPSA06 J35 J38 V T R J100 V T R J32 BE Q8 MJF6668 FAN_SUPPLY-16VV- V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R V T R WC5 TO_SWITCH RED GRY BLACK PART# 1 FUNCTION 1 MC4 FUNCTION MW4 PART# WC4 TO_WC19_EURO N.C.FOR_N.A. C79 100U 63V R25 2K V T R J39 D19 4148 J97 R105 5W 390R C83 220P R100 10R J96 J95 R104 10K0 J86 J91 J42 WC34 YELLOW J85 WC36 BLACK J90 J43 PUR J93 AMPA+ AMPA- B- ASSEMBLY M1177-3.00 BLANK SIZE=15.000 X 10.000 ASSEMBLY M1177-3.00 BRIDGE-STEREO-MONO B A RED BLACK LEFT FAN RIGHT FAN NOTE:FOR CE REMOVE R74A&R80A TO BOTTOM AMP #3740 TO POT PCB TO TOP AMP #3519 PRODUCTION NOTES 5 FOR CE REMOVE R74A&R80A MUST BE BROKEN HE PT# 3922 THIS CONNECTION DIRECTION CABLE LEG THIS WAY BEND MIDDLE 4 REMOVE GROUND TAB ON XLR JACKS. DNS DNS DNS DNS DNS DNS DNS 3 SCREW DOWN BRIDGES WITH #8753 SCREW. 2 CUT LARGE CAP LEADS BEFORE WAVE SOLDER. DO NOT CUT LEGS #2 OR #3 1MOUNTING DETAILS FOR Q30 TRIAC USE #8799 TO MOUNT TRIAC Q30 3 2 1 AGAINST THE COPPER SURFACE MARKED 2 AND 3 ARE BENT FLAT IT IS IMPERATIVE THAT LEGS BEND LEGS IN DIRECTION SHOWN AFTER MOUNTING DEVICE IMPORTANT 1/4 OF TRANSISTOR BEND DOWN 1/4 FROM BODY P:1177CMP.PRN FANFAN BLUE RED BLUE RED BLK YELLOW RED RED GREY GREY PT#1192 AP6020 NORTH AMERICAN WIRES LINE CORD RED YEL GREY BLACK GREEN GRN/YEL FANFAN YELLOW RED RED GREY GREY PT#1192E ORANGE BROWN BLUE BL UE BROWN AP6020CE WIRED FOR 230V BROWN BROWN/BLACK SHOWN WIRED FOR 230V R E D YE L G RE Y BLA CK GREEN GRN/YEL FANFAN YELLOW RED RED GREY GREY PT#1192E ORANGE BROWN BLUE BL UE BROWN AP6020CE WIRED FOR 245V BROWN BROWN/BLACK SHOWN WIRED FOR 245V R E D YE L G RE Y BLA CK GREEN GRN/YEL Yorkville SoundYorkville SoundYorkville SoundYorkville SoundPhone: (905)837-8550 Ext.218 550 Granite CourtFax: (905)839-5776 Pickering, OntarioEmail: Canada L1W 3Y SERVICE BULLETIN DateDateDateDate: : : : February 29, 2000 ReReReRe: : : : AP6020 / AP6040 Internal Fuse Problem Dear Staff & Dealers, We are sorry to advise that a service issue has developed with the AP6020 and AP6040 power amplifiers that will eventually affect every unit shipped before February 26th, 2000. All units in stock in Canada and the USA have been reworked to correct this problem. The problem is serious enough that it is necessary to modify all units in the field, so we are here by issuing a service bulletin that will be followed up with letters and phone calls to all affected dealers and distributors. All units should be modified as soon as possible. The units can either be returned to Yorkville for modification, or can easily be modified in the field by a qualified service technician. We will, of course, accept warranty claims for this modification. Required Modification: - - Remove the lid from the unit and both power amp boards. - Locate the small 0.1A fuse on lower power supply board (#M1151 - AP6040 or M1177 - AP6020). This is the only fuse in the unit. - Replace this fuse with a 5W 390R resistor (YSL Part#4736). - Dress all wires away from the two 5W 390R resistors. - In order to be sure that no damage was done to the upper power amp boards when they were removed it is strongly advised that the technician carefully retouch the solder on the three legs of each of the following transistors: #Q32A,Q32B,Q33A and Q33B on each of the two power amp boards (AP6040 - M1176/M1176A, AP6020 - M1150/M1150A) - Replace the upper boards and lid. Sorry for any inconvenience caused as a result of this problem. For further technical information or assistance please contact Peter Mourtos at Yorkville Sound via phone at (905)837-8550 Ext.218 or via email at . EnclosedEnclosedEnclosedEnclosed - Layouts for AP6020/AP6040 Power Supply and Power Amplifier boards. VCD .020 .012 .008 .005 .020 .012 .008 .005 .020 .012 .008 .005 .020 .012 .008 .005 M1150-4.00 ASSEMBLY M1150-4.00 WARNING BOARDS BEFORE REMOVING SUPPLY WIRES DISCONNECT POWER BLANK SIZE=18.000 X 13.900 ASSEMBLY M1150-4.00 U2C 33078P U1 5532 U3 5532 D37 1N4004 D81N4004 D4 1N4004 D37 1N4004 Q24A FUNCTION MJE350 Q23A FUNCTION MJE340 Q17B MJE340 FUNCTION Q23B FUNCTION MJE340 Q24B FUNCTION MJE350 Q18B MJE350 FUNCTION ZD11A16V/1WZD10A16V/1W ZD10B 16V/1W ZD11B 16V/1W J4C J59 J66 J11 J48 J21 J37 J56 J42 J43 J163A D37BBAV21 D39B 4148 D40B BAV21 D42BBAV21 D41B 4148 D38B BAV21 D38A BAV21 D37A BAV21 Q20A BC550 Q22A BC550 Q21A BC560 Q19A BC560 Q47A BC560 Q4C BC560 Q5C BC560 Q6C BC560 Q29A BC550 Q14A BC550 Q9A BC560 Q13A BC550 Q10A BC560 Q2 BC550 Q15A BC550 Q16A BC560 Q46A BC550 Q16B BC560 Q15B BC550 Q10B BC560 Q13B BC550 Q9B BC560 Q14B BC550 Q29B BC550 Q19B BC560 Q21B BC560 Q22B BC550 Q20B BC550 Q47B BC560 Q46B BC550 Q3C BC560 Q12A MJE340 Q18A MJE350 Q17A MJE340 Q11A MJE350 Q11B MJE350 Q12BMJE340 Q27A 2N6517 Q2C A63 Q28A 2N6517 Q4 2N5401 Q8A 2N5401 Q7A 2N5551 Q1 A06 Q3 2N5401 Q28B 2N6517 Q27B 2N6517 Q8B 2N5401 Q7B