HarmanKardon-MK100-ss-sm维修电路原理图.pdf

MAESTROKITCHEN MK100 Sound system. Released EU2012 Harman Consumer Group, Inc. Rev 0, 3/2012 8500 Balboa Boulevard Northridge, California 91329 CONTENTS PACKING, SPEAKERS 2 PACKING, CONTROL UNIT 3 PACKING, SHIPPING 4 EXPLODED VIEW AND PARTS 5 PARTS LIST 6 UNIT ASSEMBLY PROCESS 8 SCHEMATIC DIAGRAMS 22 RadioFans.CN RadioFans.CN 5050000184H7 FRONT EPE 125*100*55MM FOR NM-400-MM 1/1 Cable Kits 4000mm BLK C19922045(鈺滿榮) 3064000006Y7 11 1/1 AC/DC ADAPTER 100240V 24V 5A STD-24050 2112000104A7 10 3 2 5050000186H7 RIGHT EPE 251*125*115MM FOR NM-400-MM 1/1 1 LEFT EPE 251*125*115MM FOR NM-400-MM1/1 xxx XXXXXXXX1/1 QTY DESCRIPTIONP/NITEM 1/1 1/1 4 5 1/1INNER BOX FOR NM-400-MM 508000062147 1/1 REMOTE CONTROLLER 24002525MHz 13KEY RB85A00(REMOTE SOLUTION) 2020000022R7 6 1/1 PE BAG 380*240mm DA-903/TLR (東誠)5010000125H7 7 8 9 xxxXXXXXXXX 1/1 5050000185H7 501000019687 PE BAG 850*320MM FOR NM-400-MM(東立) 16 15 14 13 19 20 12 21 22 3060000026W7 1/1 BRACKET KITS PE BAG W/RECYCLE LOGO FOR NM-400-MM(廣迎) 4025700012P7 4010000042G7 PLASTIC FOOT KITS PC+ABS Black PE BAG W/RECYCLE LOGO FOR NM-400-MM(和興) 1/1 PWR CORD CABLE 2000mm KE-23+KE-24 BLACK(健力) 1/1 6160000023R7 Hardware, Screw, M3x5mm, Philips Flat head, Black 8PCS/BAG OUT CARTON 676*267*292MM FOR NM-400-MM 5030000504N7 1/2 GIFT BOX FOR NM-400-MM 1/2 CARTON SHEET 669*267MM FOR NM-400-MM 5160000574N7 MM14901350DProduct S/N Label NM-400-MM HARMAN 1/1 5080000622M7 1/1 FM ANTENNA 50ohm LENGTH 2900mm GY197HT0220-C002(WIESON) 3010000137D7 1/1 1/1 1/1 MM108230107Carton Label for NM-400-MM Harman23 4240000215E7I-Device Pad for NM-400-MM Harman(cookplAY)(瑞成) 1/1 5230000324D7 Paper tray for NM-400-MM1/1 17 18 245160000606N7 Paper Sheet 447*70mm for NM-400-MM(進揚)1/1 RadioFans.CN REFERENCE VIEW TOP VIEW SCALE 1:1 Harman KardonMK 100 Service Manual Page 4 of 47 Harman KardonMK 100 Service Manual Page 5 of 47 MainBoard Description Marvell Aspen L 400MHz DDR2 128MB for Aspen Flash MTFC2GGQDM-WT 2GB = 256MB MCU MSP430F4132IRGZ (TI) CPLD IC 3.3V LC4032V-75TN48C 7.5ns TQFP 48PIN SMD(LATTICE) CPLD IC LC4032ZE-7TN48C 7.5ns TQFP 48PIN SMD(LATTICE) POWER IC MAX8660ETL+ QFN 40PIN H=0.8 (MAXIM) DC-DC CONVERTER IC 1A SC194BMLTRT MLP 10P H=1 SMD(SEMTECH) DC/DC CONVERTER IC ZT7103S SOT23 5PIN H=1.4 SMD(ZILLTEK) IC RTC ISL1208IB8Z SOP-8 H=1.75mm SMD(IINTERSIL) XTAL SMD 32.768KHz 20ppm/12.5pF G53270001(亞陶ECERA) CHIP MONO 0805 22uF/6.3V +-10% X7R C2012X7R0J226KT SMD(TDK)*10 CHIP MONO 0603 10uF/6.3V +-20% X5R C1608X5R0J106MT SMD(TDK)*12 CHIP MONO 1210 100uF 6.3V +-20% X5R C3225X5R0J107MT SMD(TDK)*3 CHIP TAN D 220uF/10V +-20% 0.5ohm 7.3*4.3*2.8MM T491D227M010AT SMD(KEMET)*8 CHIP MONO 1206 100uF 6.3V +-20% X5R GRM31CR60J107ME39L SMD(MURATA)*2 CHIP MONO 1210 47uF 16V +-20% X5R GRM32ER61C476ME15K SMD(MURATA) *12 CHIP ELECT 100uF/16V +-20% 105 8*6.2MM EEEFC1C101P SMD(PANASONIC) LOW CAPACITANCE TVS DIODE ARRAY VRWM:5V15KV/8KV SRV05-4.TCT SOT-23 6P H=1.45 SMD(SEMTECH) INDUCTOR 2.2uH +-30% 2.04A 4.7*4.7*3mm MSCDRI-4D28-2R2N SMD(MAG. LAYERS)*3 INDUCTOR 3.3uH +-20% 1.3A 3*3*1.5mm MLPS-3015-3R3M SMD(MAG. LAYERS)*2 REG IC 1.25V/0.9V RT9173PS 1.5A SO8 H=1.75 SMD(RICHTEK)*2 LDO REGULATOR IC 1.8V 1.5A SOT-223 ADP3339AKCZ-1.8-RL 3P H=1.7 SMD (ADI) CON,BTB,DF12-60DS-0.5V ,0.5mm 60PIN 2*30P,SMD(HIROSE) *2 Connectors Cables PCB ( 6 layers) Others - Resisters/Inductors/Capacitors . AudioBoard Description AMP IC DIGITAL AUDIO PROCESSOR STA309A TQFP 64P H=1.6 SMD(ST) AMP IC QUAD HALF BRIDGE STA508 SMD(ST) AMP IC TJM4558CD Wide Bandwidth Dual Bipolar Operation Amplifiers SO8 (ST) MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY) IC SWITCHING MP8676DN STEP DOWN 42V 4.5A SOIC8 ELECT CAP 1000uF/25V 10512.5*20 P=5MM KY (NCC) *7 220uF/50V 10*16 P=5mm KY (NCC) *8 INDUCTOR 10uH +-20% 4.4A 10.3*10.5mm SCDS104R-100M-N SMD(CHILISIN) *8 CHIP MONO 1210 22U/25V +-20% X5R C3225X5R1E226MT SMD(TDK)*6 SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN) Others - Resisters/Inductors/Capacitors . Heatsink 4mm screw banana plug pair *1 female - Right Speaker 4mm screw banana plug pair *1 female - Left Speaker 4mm screw banana plug pair *1 female - Subwoofer PowerBoard Description FS510T POWER CORD (JP)PWR-001-002 (LONGWELL) ower Cable 8 Pin L=100mm GHT0220RA-007 Power Cable 6 Pin L=130mm GHT0220RA-008 20uF/50V 10*16 P=5mm KY (NCC) Harman KardonMK 100 Service Manual Page 6 of 47 CHIP MONO 1210 10uF 35V +-10% X5R T=1.9GMK325BJ106KN-T SMD(TAIYO YUDEN)*6 CHIP MONO 1206 22uF/16V K/X5RGRM31CR61E226K(MURATA)*4 CHIP TAN X 100U/25V +-20% T491X107M025AH SMD(KEMET) CAP TAN 220uF 16V +-20% SMD 7. 3*4.3 TAPING 0.5OHM (KEMET) *2 MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY) STEP DOWN CONU IC 32V 3A MP2403DN-LF-Z SOIC8 H=1.73 SMD(MPS) STEP DOWN CONU IC 30V 6A MP8670DN-LF-Z SOIC H=1.7 SMD(MPS) Others - Resisters/Inductors/Capacitors . TouchPanelBoardDescription FFC Cable 68 Pin P=0.5mm L=120mm A68120C3344NB (E&T) RF IC Remote nRF24L01+ QFN20 Azotek IQS221 touch/proximity IC 9 channel (Holystone) FPC Connecter 68 Pin P=0.5mm 91505-06801 SMD (Aces) FPC Connecter 50 Pin P=0.5mm Top 88706-5001 SMD (Aces) SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN) PCB*2 ( one is 4 layers , the other one is 2 layers ) Others - Resisters/Inductors/Capacitors . Remote ControllerDescription nRF24L01 (NORDIC) Crystal 16MHz MCU ATMEGA48-24AI ( Atmel) PCB ( 2 layers) Other Components Upper/Bottom/Battery Casing Coin Type Lithium Battery Manufacturer Part NumberManufacturer Part DescriptionQty 241-030-05584-0BAESUBWOOFER CABINET1 249-ABS-05263-0BAEPORT TUBE1 328-SPG-05890-0WAE INSULATION 360*170*10MM 2000#2 320-0024-001SUBWOOFER LF DRIVER1 166-5045A3GCD-ESPEAKER CABLE BLK/RED 450MM UL2468#20AWG+T250/0.8T+T205/0.8T1 352-AM04018C1507-ESCREW T4*184 RM-ETN0053K32PR-4A14NXT DRIVER2 166-507598GA-ECABLE2 315-ABS-05276-0AAETRIM PANEL2 333-EVA-06047-0BAEEVA 38 DEGREE 102*1.02 333-EVA-06062-0BAEEVA 4 STRIPS PER TRIM PANEL2 333-EVA-06074-0BAEEVA 6*1300*0.8 EVA BLACK 38 DEGREE2 317-ABS-05209-0BAESUBWOOFER TERMINAL COVER1 350-EM03520D082-ESCREW T3.5*204 320-SR-05258-0BAERUBBER GROMMET SR 50*10*1.0H4 371-000-05303-ESCREW BAG ( M4*10 8 PCS PER BAG Black/Grey 4/4)1 371-000-05304-ESCREW BAG ( 350-AM03512D136-E*20 PCS + PE BAG )1 376-000-01273-0BAECABLE CLIP BLACK 4 376-000-01273-0WAECABLE CLIP WHITE4 370-000-05112-ESPEAKER CABLE 5 M AWG# 18-30 RED INSULATED1 370-000-05113-ESPEAKER CABLE 5 M AWG# 18-30 RED INSULATED AND SPADE PLUG ONE END2 431-000-07371-EEPE1 431-000-07372-EEPE1 431-000-07369-EEPE2 431-000-07370-EEPE2 430-002-05462-EPEARL BAG1 411-000-08967-ESERIAL NUMBER LABEL1 400-000-09794-EBEAUTY CARTON1 401-000-05340-EINNER SLEAVE1 401-000-05341-EINNER SLEAVE1 403-000-06054-ECARD BOARD INSERT1 410-000-07040-EMODEL LABEL1 376-000-01275-EOM1 376-000-01275-EACCESSORY BAG ( WIRE CHANNELS GREY x 2 + WHITE x 2 )1 156-H030012-EHEAT SHRINK TUBE 3*12mm 4 Harman KardonMK 100 Service Manual Page 7 of 47 NABU 02/25/2011 MK-400 SO /230 Unit assembly process Harman KardonMK 100 Service Manual Page 8 of 47 Bottom cover assembly process Harman KardonMK 100 Service Manual Page 9 of 47 Step 1 : PCB fixed on the bottom cover Audio board Power board Main board A B C Use MACHINE SCREW with washer M3.0*L5.0mm x15pcs Bottom cover Harman KardonMK 100 Service Manual Page 10 of 47 Step 2: CD ROM fixed on the bottom cover Screw (Hardware,Screw,M2.6*5mm,Philips Pan head, MACHINE,BLACK OXIDE) x4PCS a. CD ROM FFC cable need through the frame hole FFC CABLE 18PIN P=1mm L=200mm B18200C334FP25*10*5-R3 EMI CORE 65R100MHz FP 25*10*5-R3(SPORTO b. CD ROM FFC cable contact on the audio board C. Use screw to fixed the CD ROM Harman KardonMK 100 Service Manual Page 11 of 47 Step 3: PCB cable contact Power Control Cable 8Pin L=38 Power Control Cable 4Pin L=80 Power Control Cable 8P L=97 EVA form PIN P=0.5mm L=50mm Power board Audio board main board Use nut to fixed Harman KardonMK 100 Service Manual Page 12 of 47 Front cover assembly process Harman KardonMK 100 Service Manual Page 13 of 47 Step 1 : PCB process and front cover assembly a. Adhesive with reflection film tape on the PCB front side b. PCB front side tape on the front cover Use jig to fixed the position CD touch PCB Power touch PCB Harman KardonMK 100 Service Manual Page 14 of 47 Step 2 : front cover PCB cable process 图6 Navigation board 图7 CD touch board 图5 PCB Sticks on the front cover FFC cable Tape the sponge on the board back side: CD TOUCH BOARD CUSHION PORON ML-32 POWER TOUCH BOARD CUSHION PORON ML-32 SPONGE Harman KardonMK 100 Service Manual Page 15 of 47 Step 3 : front cover LCD process LCD cushion x 4pcs LCD with core a. LCD cushion on the front cover b. Put on LCD on the front cover c. Add the electric conductivity sponge on the LCD 4 corner Harman KardonMK 100 Service Manual Page 16 of 47 Step 4 : front cover backing plate process 1 3 91 2 85 2 4 1 0 1 1 76 EVA form Tape on the backing plate Backing plate Fixed on the front coverHardware, Self-Tapping Screw, M3x8mm x 12pcs CD Non-Woven Sheet Slit felt on the front side Harman KardonMK 100 Service Manual Page 17 of 47 unit assembly process Harman KardonMK 100 Service Manual Page 18 of 47 Step 1 : front cover assembly and bottom cover assembly Side screw x2pcs 134 2 Bottom side screw x4pcs Cable contact a. Front cover and bottom cover assembly b. Use screw to fixed (6pcs) c.cable contact on the board Harman KardonMK 100 Service Manual Page 19 of 47 Step 2 : Top cover slide into the assembly 1 2 12 Side screw x4pcs 12453 Top side screw 5pcs 1 3 4 2 Hardware, Screw, M3x5mm, Phillips Pan head, MACHINE, BLACK OXIDE (13pcs) Rear side screw x4pcs 1 2 3 4 Hardware, Self-Tapping Screw, M3x8mm x4pcs for the audio jack Harman KardonMK 100 Service Manual Page 20 of 47 Step 3 : Glass lens put into the assembly Glass lens adhesive on the front cover Glass lens assembly Harman KardonMK 100 Service Manual Page 21 of 47 5 5 4 4 3 3 2 2 1 1 DD CC BB AA V- V+ 12V_nDis V+V+ V-V- 8V_nDis 12V_nDis 8V_nDis 12V 5V 8V 24V 24V 24V 12V 24V 8V 5V GND 24V Title SizeDocument NumberRev Date:Sheet 12V/1A R6=12.5x(12V-0.8V)K 24V to 12V (MP2403) R16=12.5x(8V-0.8V)K 8V/2A 24V to 8V (MP2403) POWER IN 24VDC 1206 1206 1206120612061206 1206 1206 24V to 5V (MP1584) 1206 1206 POWER CONN. to Audio Board POWER CONN. to Main Board Power Board Enable 1032000128T7 1032000128TD Vout=0.8x(100k+18.2K)/18.2k U6 SI4401BDY-T1-GE3 U6 SI4401BDY-T1-GE3 S1 1 S2 2 S3 3 G 4 D1 5 D2 6 D3 7 D4 8 C41 10uF/35V C41 10uF/35V C6 220uF/50V C6 220uF/50V 12 R19 2.2K R19 2.2K C12 220uF/50V C12 220uF/50V 12 R250ohmR250ohm C14 0.1uF/50V C14 0.1uF/50V C23 0.1uF/50V C23 0.1uF/50V C22 0.1uF/50V C22 0.1uF/50V L2 750ohm L2 750ohm 12 L6 22uH +-20% L6 22uH +-20% 12 C44 0.1uF/50V C44 0.1uF/50V C5 220uF/50V C5 220uF/50V 12 R140ohmR140ohm C8 0.01UF/50V C8 0.01UF/50V TP8TP8 1 TP4TP4 1 R270ohmR270ohm R240ohmR240ohm C79 100uF/50V C79 100uF/50V 12 R22 100K R22 100K C35 0.1uF/50V C35 0.1uF/50V C1 0.01UF/50V C1 0.01UF/50V R16 20K ohm R16 20K ohm TP6TP6 1 CON6 GPFC101-0402A02 CON6 GPFC101-0402A02 1 1 3 3 2 2 4 4 L7 22uH +-20% L7 22uH +-20% 12 R13 100K R13 100K C21 22uF/16V C21 22uF/16V R8 10K ohm R8 10K ohm TP5TP5 1 C34 22uF/16V C34 22uF/16V U5 MP1584EN-LF-Z U5 MP1584EN-LF-Z VIN 7 BST 8 SW 1 COMP 3 FB 4 GND 5 FREQ 6 EN 2 exposed pad 9 R30 18.2K ohm R30 18.2K ohm C25 390pF/50V C25 390pF/50V R12 0ohm R12 0ohm R689 200K ohm R689 200K ohm D4 B360A-013-F D4 B360A-013-F R10 15K ohm R10 15K ohm C16 0.1uF/50V C16 0.1uF/50V C26 0.1uF/50V C26 0.1uF/50V C31 0.1uF/50V C31 0.1uF/50V C10 0.01UF/50V C10 0.01UF/50V R31 150K R31 150K L1 750ohm L1 750ohm 12 C56 22uF/16V C56 22uF/16V C52 0.01uF/1KV C52 0.01uF/1KV TP10TP10 1 R28 24.9K ohm R28 24.9K ohm C18 0.1uF/50V C18 0.1uF/50V R18 10K ohm R18 10K ohm L5 22uH +-20% L5 22uH +-20% 12 C55 22uF/16V C55 22uF/16V C50 2.2nF/50V C50 2.2nF/50V D2 B360A-013-F D2 B360A-013-F C4 0.01UF/50V C4 0.01UF/50V C53 0.01uF/1KV C53 0.01uF/1KV C80 100uF/50V C80 100uF/50V 12 CON2 G2190-020801 CON2 G2190-020801 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 C32 0.1uF/50V C32 0.1uF/50V C28 0.1uF/50V C28 0.1uF/50V R3 100K R3 100K TP7TP7 1 C3 0.1uF/50V C3 0.1uF/50V C9 0.01UF/50V C9 0.01UF/50V R260ohmR260ohm C11 220uF/50V C11 220uF/50V 12 U2 MP2403DN-LF-Z U2 MP2403DN-LF-Z IN 2 BS 1 SW 3 FB 5 COMP 6 GND 4 SS 8 EN 7 exposed pad 9 R50 100K R50 100K C36 0.1uF/50V C36 0.1uF/50V U1 MP2403DN-LF-Z U1 MP2403DN-LF-Z IN 2 BS 1 SW 3 FB 5 COMP 6 GND 4 SS 8 EN 7 exposed pad 9 R110ohmR110ohm J1 TWM-938OD-4A00HLJ1 TWM-938OD-4A00HL V- 1 V- 2 V+ 3 V+ 4 S 5 S 6 S 7 S 8 S 11 C7 0.01UF/50V C7 0.01UF/50V R70ohmR70ohm R210ohmR210ohm R40ohmR40ohm CON1 G2190-020801 CON1 G2190-020801 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 C19 0.1uF/50V C19 0.1uF/50V R150ohmR150ohm D1 B360A-013-F D1 B360A-013-F R50ohmR50ohm R6 20K ohm R6 20K ohm R23 100K R23 100K C40 0.1uF/50V C40 0.1uF/50V C81 100uF/50V C81 100uF/50V 12 C39 22uF/16V C39 22uF/16V R170ohmR170ohm C47 0.1uF/50V C47 0.1uF/50V C13 0.1uF/50V C13 0.1uF/50V C33 10nF/50V C33 10nF/50V R2 0ohm R2 0ohm R20 10K ohm R20 10K ohm TP1TP1 1 C45 0.1uF/50V C45 0.1uF/50V C38 390pF/50V C38 390pF/50V C82 10uF/50V C82 10uF/50V C48 0.1uF/50V C48 0.1uF/50V TP9TP9 1 C15 10uF/35V C15 10uF/35V C2 0.1uF/50V C2 0.1uF/50V R10ohmR10ohm C20 6.8nF/50V C20 6.8nF/50V C46 22uF/16V C46 22uF/16V C51 0.01uF/1KV C51 0.01uF/1KV R29 100K R29 100K TP3TP3 1 R9 1.4K R9 1.4K TP2TP2 1 C54 0.01uF/1KV C54 0.01uF/1KV C42 0.1uF/50V C42 0.1uF/50V C27 0.1uF/50V C27 0.1uF/50V C30 10uF/35V C30 10uF/35V Harman KardonMK 100 Service Manual Page 22 of 47 POWER 5 5 4 4 3 3 2 2 1 1 DD CC BB AA Title SizeDocument NumberRev Date:Sheet Bottom LayerBottom Layer H2 SMT NUT H2 SMT NUT G 1 G 2 G 3 G 4 G 5 H4 SMT NUT H4 SMT NUT G 1 G 2 G 3 G 4 G 5 R46 0ohm R46 0ohm R43 0ohm R43 0ohm R49 0ohm R49 0ohm R36 0ohm R36 0ohm R33 0ohm R33 0ohm R38 0ohm R38 0ohm R35 0ohm R35 0ohm R44 0ohm R44 0ohm R41 0ohm R41 0ohm R47 0ohm R47 0ohm R42 0ohm R42 0ohm R37 0ohm R37 0ohm R32 0ohm R32 0ohm R39 0ohm R39 0ohm R48 0ohm R48 0ohm H1 SMT NUT H1 SMT NUT G 1 G 2 G 3 G 4 G 5 H3 SMT NUT H3 SMT NUT G 1 G 2 G 3 G 4 G 5 R34 0ohm R34 0ohm R45 0ohm R45 0ohm R40 0ohm R40 0ohm H5 SMT NUT H5 SMT NUT G 1 G 2 G 3 G 4 G 5 Harman KardonMK 100 Service Manual Page 23 of 47 SCREW HOLES 5 5 4 4 3 3 2 2 1 1 DD CC BB AA UART2_TX UART2_RX SSP4_CLK SSP4_RXD SSP4_TXD SSP4_FRM 5V_OUT AUX_R AUX_L AUX_DET SCL_Audio SDA_Audio BCLK_Audio LRCK_Audio MCLK_Audio SW_MUTE I2S_SEL1 I2S_SEL0 AUDIO_POWER_ON DSP_PWN AUX_DET SS1 I2C_SCL I2C_SDA RESET_DSP RESET_AUDIO DSP_PWNAMPMute RESET_AMP-1 3V3 3V3 3V35V 5V GND GNDGND GNDGND GND GND GND GND GND_AUX GND_AUX GND_AUX GND_AUX GND_AUX GND_AUXGND GND_AUX 5V-1 3V3 GND GND 3V3 GND_AUX GND_AUX 12V GND GND GND 24V V_AMP GND_AUX RESET_AMP SSP_RXD SSP_TXD SSP_CLK SSP_FRM I2C_SCL I2C_SDA I2S_BCLK_MB I2S_LRCK_MB I2S_MCLK_MB V_AMP_EN RESET_DSP I2S_DATA_MB I2S_SEL1 I2S_SEL0 UART_TX UART_RX AMPMute DAB_PWREN DAB_nReset AUXIN_L AUXIN_R BM1 RESET_AMP-1 5V_OUT Title SizeDocument NumberRev Date:Sheet DSP Power 1= 3V3 power on 0= 3V3 power off Jack IN: High 3.3V Jack OUT:Low 0V