Sony-CDP-CE545-Service-Manual电路原理图.pdf

SERVICE MANUAL COMPACT DISC PLAYER US Model Canadian Model AEP Model E Model Australian Model SPECIFICATIONS CDP-CE545 Model Name Using Similar MechanismNEW CD Mechanism TypeCDM59-5BD32A Base Unit NameBU-5BD32A Optical Pick-Up NameKSS-213BA/F-NP RadioFans.CN 收音机爱 好者资料库 2 SAFETY CHECK-OUT After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods. 1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instruments. 2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica- tion is 0.75 V, so analog meters must have an accurate low- voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex- amples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suit- able. (See Fig. A) Fig. A.Using an AC voltmeter to check AC leakage. 1.5 k0.15 F AC voltmeter (0.75 V) To Exposed Metal Parts on Set Earth Ground TABLE OF CONTENTS 1.SERVICEING NOTES.3 2.GENERAL.6 3.DISASSEMBLY.7 4.TEST MODE. 12 5.ELECTRICAL CHECKING. 16 6.DIAGRAMS 6-1.Note for Printed Wiring Boards and Schematic Diagrams . 19 6-2.Printed Wiring Board BD Board . 20 6-3.Schematic Diagram BD Board . 21 6-4.Printed Wiring Boards JUNCTION/SENSOR/ LOADING MOTOR Boards . 22 6-5.Schematic Diagram JUNCTION/SENSOR/ LOADING MOTOR Boards . 23 6-6.Printed Wiring Board MAIN Board . 24 6-7.Schematic Diagram MAIN Board . 25 6-8.Printed Wiring Boards PANEL Section . 26 6-9.Schematic Diagram PANEL Section . 27 6-10. IC Pin Function Description . 32 7.EXPLODED VIEWS. 36 8.ELECTRICAL PARTS LIST. 42 ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. RadioFans.CN 收音机爱 好者资料库 3 SECTION 1 SERVICING NOTES The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis- sion, observe from more than 30 cm away from the objective lens. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT MODEL IDENTIFICATION BACK PANEL ModelPart No. US model4-224-879-0s Canadian model4-224-879-1s AEP model4-224-879-2s Australian model4-224-879-3s E model4-224-879-4s Singapore model4-224-879-5s Saudi Arabia model4-224-879-6s HOW TO OPEN THE DISC TABLE WHEN POWER SWITCH TURNS OFF Insert a tapering driver into the aperture of the unit bottom, and turn it in the direction of the arrow (to OUT direction). table tapering driver *To close the disc table, turn the tapering driver in the reverse direction (to IN direction). Part No. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be dam- aged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur- ing repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra- diation exposure. Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times. LASER DIODE AND FOCUS SEARCH OPERATION CHECK This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. 4 CD-TEXT TEST DISC This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure. Checking Method: 1. Set the test disc on a free tray, and chuck the disc. 2. Press the B button and play back the disc. 3. The following will be displayed on the fluorescent indicator tube. Display : 1kHz/0 dB/ L ?(38h to 3Fh) A B C D E F G(40h to 47h) H I J K L MNO(48h to 4Fh) P QR S T U VW(50h to 57h) X Y Z _(58h to 5Fh) a b c d e f g(60h to 57h) h i j k l m n o(68h to 6Fh) p q r s t u v w(70h to 77h) x y z I (78h to 7Fh) i (A0h to A7h) 8859-1 9C PR (A8h to AFh) 23 (B0h to B7h) 1 (B8h to BFh) (C0h to C7h) (C8h to CFh) D (D0h to C7h) Y(D8h to DFh) (E0h to E7h) (E8h to FFh) (F0h to F7h) y(F8h to FFh) No.66 No.67 to No.99 1 4 1 2 3 4 1 4 1 2 3 4 Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) 6 SECTION 2 GENERAL LOCATION OF CONTROLS Front panel 5689qa7 0 qfqs qg qh qj qk qd w;wawd ws wg wf 342 1EDIT/TIME FADE button 2POWER button 3PEAK SEARCH button 4DISC1DISC5 button 5Fluorescent indicator tube display 6NO DELAY button 7X-FADE button 8H button 9X button 0 x button qaA OPEN/CLOSE button qsDISC SKIP button qdl AMS L control qfEX-CHANGE button qgCLEAR button qhCHECK button qjM button qkm button qlMEGA CONTROL button w;Disc table waTIME TEXT button wsREPEAT button wdPROGRAM button wfSHUFFLE button wgCONTINUE button whFADER button wjPHONES jack wkMENU button 1Voltage selector switch (E and Saudi Arabia models only) 2CONTROL A1II jack 3DIGITAL OUT OPTICAL connector 42ND CD jack 5ANALOG OUT jack Rear panel 14 qlwj 5 wkwh 3 2 1 7 COVER (409537) FRONT PANEL SECTION Note: Follow the disassembly procedure in the numerical order given. SECTION 3 DISASSEMBLY 1 two screws (case3 TP2) 3 cover (409537) 2 two screws (BVTP3 8) 1 two screws (case3 TP2) 2 two connectors (CN601, 602) 4 claw 3 four screws (BVTP3 8) 5 front panel section 4 claw 1 wire (flat type) (19 core) (CN301) 2 connectors (CN351) 8 CD MECHANISM DECK (CDM59-5BD32A) MAIN BOARD 3 three screws (BVTP3 8) 2 three screws (BVTP3 8) 7 wire (flat type) (21 core) (CN302) 8 connector (CN311) 5 screw (BVTP3 8) 4 Slide the tray until the screw that fixes the table assy can be seen through around hole in the table assy. 1 Insert a tapering driver from the bottom of the chassis, and turn it in the direction of the arrow until the base unit goes down to the lowest position. 6 9 CD mechanism deck (CDM59-5BD32A) a a 3 two screws (PTTWH3 6) 2 two screws (BVTP3 8) 5 MAIN board1 three screws (BVTP3 8) 4 two PC board holders 9 BASE UNIT (BU-5BD32A) 4 two screws (PTPWH M2.6) 4 two screws (PTPWH M2.6) 5 base unit (BU-5BD32A) 1 wire (flat type) (21 core) (CN101) 6 four compression springs (932) 3 2 two screws (PTPWH M2.6) 7 holder (BU) assy lever (lifter) BU section Note: When installing the BU on the chassis, set the lever (lifter) in free position, the gear (U/D) in UP position, and insert the shaft into the groove of gear (U/D). gear (U/D) b b TABLE ASSY Note: When installing the table assy on the chassis assy, engage the gear (loading C) with the groove by looking into the gear through a hole in the table assy. qs table assy 9 three screws (BTTP M2.6) q; clamp e c c d d e qa bracket (guide) gear (loading C) 7 two screws (BTTP M2.6) 5 screw (BTTP M2.6) 6 bracket (guide)2 two screws (BTTP M2.6) 1 Slide the tray until the screw that fixes the bracket (guide) can be seen through a round hole , in the table assy. 3 8 bracket (guide 2) 4 wire (flat type) (6 core) (CN15) 10 TRAY, BELT (ROTARY), SENSOR BOARD 1 screw (PTPWH M2.6) 3 belt (rotary) 4 two screws (BTTP M2.6) 4 two screws (BTTP M2.6) 5 SENSOR board 2 tray BELT (LOADING ), LOADING MOTOR BOARD 3 two screws (BTTP M2.6) 4 LOADING MOTOR board 1 belt (loading) 2 connector (CN13) 11 ADJUSTING PHASE OF SWING GEAR AND GEAR (U/D) Note: Follow the assembly procedure in the numerical order given. 6 screw (PTPWH M2.6) 5 stopper washer (FR) 4 Push fully the shaft of shaft gear and align the hole shape of gear (loading B). 3 Let the swing gear through under the chassis and engage its dowel with the groove of rotary encoder. 2 Install the rotary encoder so that its groove comes to the position shown in the figure. 1 Insert the shaft gear up to the position where its shaft comes out by 5 mm. g g h h f f f 7 gear (U/D) 8 screw (PTPWH M2.6) q; screw (PTPWH M2.6) circle mark circle mark swing gear gear (RV) Fig. A 9 gear (RV) Note: Align swing gear, a circle mark on the gear (U/D), and the teeth of gear (RV) to the position showing in the Fig. A. 12 SECTION 4 TEST MODE ADJ MODE NOTE: This mode cannot be performed without a general remote com- mander. 1.Chuck the CD first, and then turn OFF the power. 2.Short-circuit the test point TP1 (ADJ) of the MAIN board and ground with a lead wire. 3.Press the POWER button to turn ON the power. The CD is playback automatically and the ADJ mode is set. 4.To exit the mode, press the POWER button to turn OFF the power. Prohibits high speed search during accessing Ignores even if GFS becomes “L” ADJ Mode Special Function Table ButtonFunction PROGRAM Auto gain display (Focus, Tracking and Sledding) CONTINUE Servo average display 1 (VC, FE and RF) SHUFFLE Servo average display 2 (TE and Traverse) FADERRFCK GFS Error rate display FLUORESCENT INDICATOR TUBE, LED ALL LIT, AND KEY CHECK MODE 1.Short-circuit the test TP2 (AFADJ) of the MAIN board and ground with a lead wire. 2.Press the POWER button to turn ON the power. The whole fluorescent indicator tube lights up. Nothing will be displayed when the S-RAM (IC302) is faulty or improperly soldered. 3.All buttons have individual button numbers. When a button is pressed, the button number is counted up and displayed. When remote controller signals are received, “RM *” will be displayed. (* are the numbers corresponding to the remote controller buttons.) When using the remote controller, switch the CD1/2/3 switch to CD1. 4.To exit the mode, press the POWER button to turn OFF the power. Count up displayDisplays button number 10 Checking Location: MAIN BOARD (Conductor Side) TP1 (ADJ) TP2 (AFADJ) IC301 JW28 JW26 (GND) 13 Buttons and Corresponding Button Numbers ButtonButton Number or Display CONTINUE2 SHUFFLE1 PROGRAM0 REPEAT9 MENU5 DISC114 DISC213 DISC312 DISC411 DISC510 H (PLAY)Partial lighting 1 (Grid check) X (PAUSE)26 x (STOP)Partial lighting 2 (Segment check) EX-CHANGE17 DISC SKIP16 A OPEN/CLOSEAll lit (LED lighting) AMS (button)30 AMS (knob) When rotated clockwise: The music calendar numerals light up in ascending order. When rotated counterclockwise: The music calendar numerals light up in descending order. MEGA CONTROL22 X-FADE28 NO DELAY29 CLEAR18 CHECK19 M20 m21 PEAK SEARCH3 EDIT/TIME FADE4 TIME/TEXT8 FADER6 R Light altemately r 12345 6789 10 11 12 13 14 15 16 17 18 19 20 All lit Partial lighting 1 R Light altemately r Partial lighting 2 Light altemately 14 AGING MODE For the aging mode, three modes of all mode, disc table mode, and loading mode are available. This set has the Aging mode for operation check of the mechanism deck. If a failure occurred The aging operation stops and a faulty status is displayed on the fluorescent indicator tube. If no failure occurs The aging operation continues repeatedly. Note: Do not use the test disc when performing aging. Aging will not be performed properly if discs with tracks shorter than 4 seconds are used. Aging method 1 (When using the aging remote controller (J-2501-123-A): 1.Set the remote controller CD1/2/3 switch to CD1. 2.Press the POWER button and turn ON the power. 3.Set discs on all trays. (More than two discs if five are not available.) 4.Press the AGING START button of the aging remote controller. 5.Aging starts and the fluorescent indicator tube will display the following. 6.To exit the mode, press the POWER button to turn OFF the power. Aging method 2 (When no aging remote controller): 1.Press the POWER button and turn ON the power. 2.Set discs on all trays. (More than two discs if five are not available.) 3.All mode: Press the CONTINUE,xand CHECK buttons at the same time. Disc table mode: Press the CONTINUE,xand DISC SKIP buttons at the same time. Loading mode: Press the CONTINUE,xand EX-CHANGE buttons at the same time. 4.Aging starts, and the fluorescent indicator tube will display the following. 5.To exit the mode, press the POWER button to turn OFF the power. Code No.StatusAll mode Disc tableLoadingDisplay inDisplay in modemodeNormal operationcase of failure 0CLOSE (Tray closed)aaA-0NG 0 1TOC readingaaaA-1NG 1 2Access to last trackaA-2NG 2 3Play of last track (3 sec)aCounter displayNG 3 4EX OPEN (Tray opened while chucking)aaA-4NG 4 5EX SKIP (Disc tray rotated)aA-5NG 5 6EX CLOSE (Tray closed)aaA-6NG 6 7Access to first trackaA-7NG 7 8Play of first track (3 sec)aCounter displayNG 8 9OPEN (tray opened)aaA-9NG 9 A DISC SKIP (Disc tray rotated, aaA-ANG A and next disc was selected) The discs are selected in the or