Philips-VAE-8015-Service-Manual电路原理图.pdf

Published by MW 0272 Service PaCE©Copyright 2002 Philips Consumer ElecAll rights reserved. No part of this publretrieval system or transmitted, in anymechanical, photocopying, or otherwise wiDVD-Video Recorder DVD+RW Basic EngineVAE8015VAE8020Servo Board 43015: Driver (Diagram 3) 22 25-26Servo Board 43015: Dec./Encoder (Diagram 4) 23 25-26Servo Board 43015: Power (Diagram 5) 24 25-26Servo Board 43353: Processor (Diagram 1) 27 32-33Servo Board 43353: MACE 3 (Diagram 2) 28 32-33Servo Board 43353: Driver (Diagram 3) 29 32-33Servo Board 43353: Dec./Encoder (Diagram 4) 30 32-33Printed in the Netherlands Subject to modification EN 3122 785 12471tronics B.V. Eindhoven, The Netherlands. ication may be reproduced, stored in a form or by any means, electronic, thout the prior permission of Philips.Servo Board 43353: Power (Diagram 5) 31 32-338 Alignments (No alignments necessary)359 Circuit Descriptions 35List of Abbreviations 40IC Data 4110 Spare Parts List 423 Directions for Use (No DFU necessary) 44 Mechanical Instructions 55 Service Modes, Error Codes and Fault Finding 76 Block Diagram and Testpoint OverviewsBlock Diagram 17Testpoint Overview Servo Board 43015 18Testpoint Overview Servo Board 43353 197 Electrical Diagrams and Print-Layouts Diagram PWBServo Board 43015: Processor (Diagram 1) 20 25-26Servo Board 43015: MACE 3 (Diagram 2) 21 25-26Contents Page1 Technical Specifications 22 Safety Instructions, Warnings and Notes 3Technical SpecificationsEN 2 VAE8015 / 80201.1. Technical SpecificationsVAE8010 functionality: Loading of 8 cm and 12 cm discs by a motorized trayDisc type recognition and in case of a DVD+RW disc laser power calibrationServo control for disc rotation, sledge movements, tilt, focus and actuator positionEFM+ encoding / decoding for DVD, and EFM decoding for CDWrites and read DVD+RW discs and reads DVD, CD and CD-R/RW discsLinking control, header insertion and sector number updating at recordInterfacing to the MPEG back-end (S2B) for control and (I2S and V4) for dataThe back-end has to provide MPEG data processing, data buffering, constructionof logical format for Lead-in, Data area and Lead-out part of the DVD+RW disSafety Instructions, Warnings and Notes EN 3VAE8015 / 8020 2.2. Safety Instructions, Warnings and Notes2.1 Safety Instructions2.1.1 General SafetySafety regulations require that during a repair:Connect the unit to the mains via an isolation transformer.Replace safety components, indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points:Route the wires/cables correctly, and fix them with the mounted cable clamps.Check the insulation of the mains lead for external damage.Check the electrical DC resistance between the mains plug and the secondary side:1. Unplug the mains cord, and connect a wire between the two pins of the mains plug.2. Set the mains switch to the 'on' position (keep the mains cord unplugged!).3. Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom. 4. Repair or correct unit when the resistance measurement is less than 1 M. 5. Verify this, before you return the unit to the customer/user (ref. UL-standard no. 1492).6. Switch the unit off, and remove the wire between the two pins of the mains plug.2.1.2 Laser SafetyThis unit employs a laser. Only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury).Laser Device UnitType : Semiconductor laser GaAlAsWavelength : 650 nm (DVD): 780 nm (VCD/CD)Output Power : 20 mW (DVD+RW writing): 0.8 mW (DVD reading): 0.3 mW (VCD/CD reading)Beam divergence : 60 degreeFigure 2-1 Class 1 Laser ProductNote: Use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.2.2 Warnings2.2.1 GeneralAll ICs and many other semiconductors are susceptible to electrostatic discharges (ESD, symbol ). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment: Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. Wristband tester 4822 344 13999.Be careful during measurements in the live voltage section. The primary side of the power supply (pos. 1005), including the heatsink, carries live mains voltage when you connect the player to the mains (even when the player is 'off'!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A 'lightning stroke' and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply.Never replace modules, or components, while the unit is on.2.2.2 LaserThe use of optical instruments with this product, will increase eye hazard.Only qualified service personnel may remove the cover or attempt to service this device, due to possible eye injury.Repair handling should take place as much as possible with a disc loaded inside the player.Text below is placed inside the unit, on the laser cover shield:Figure 2-2 Warning textCAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLINGADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLENVARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSENDANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYO NNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU!Directions For UseEN 4 VAE8015 / 80203.3. Directions For UseNot applicableMechanical Instructions EN 5VAE8015 / 8020 4.4. Mechanical InstructionsIndex of this chapter:1. General2. Disassembly3. Re-assemblyNote: Figures below can deviate slightly from the actual situation, due to the different set executions.4.1 GeneralFollow the disassemble instructions in described order.Do not place the unit with its PWB on a hard surface (e.g. table), as it could damage the components on it. Always place something soft (a towel or foam cushion) under it.Never touch the lens of the laser.Take sufficient ESD measures during (dis)assembly.4.2 DisassemblyFigure 4-1 Basic Engine disassembly (part 1)You can divide the Basic Engine into the following parts:1. Loader (fan, clamp, and tray assy).2. PWB (or 'mono board').3. DVD-Module (OPU, turntable motor, and sledge-motor assy).4.2.1 Loader1. Disconnect the 2-wire fan cable from the PWB.2. Remove the fan assy, by releasing the four side clamps 1 while moving it upwards.3. Remove the clamp assy, by releasing the two side clamps 2 while moving it upwards.4.2.2 PWB1. Flip the module180 degrees, so you can access the PWB.2. Disconnect the four flex foils from the PWB connectors (1100, 1300, 1302, and 1303) at the component side. For the flex foil on connector 1100, you first must remove the cable clamp 3. The easiest way to do this is to push down the two fixation pins of the clamp (via the holes in the PWB) by means of a pencil or small screwdriver.3. Disconnect the remaining cables (tray- and fan-motor cable) at the solder side of the PWB4. Remove the four screws (Torx 8) that hold the PWB 4.5. Now you can remove the board.4.2.3 DVD-MCaution: Never try to align the DVD-Module! ! ! Only the factory can do this properly. Service engineers are only allowed to exchange the sledge motor assy.Figure 4-2 Basic Engine disassembly (part 2)1. Slide the 'tray pin' in the direction of the arrow 1, in order to release the disc tray.2. Flip the module180 degrees and pull out the tray 2. Now you can access the DVD-Module.3. Remove the four screws 3 with a Torx 6 screwdriver, and lift the DVD-M upwards 4 at the side of the disc-motor. It hinges in the bracket at the side of the tilt-motor. CL 26532126_010.eps191102122143PWBLoaderCL 26532126_011.eps1911023421OPUDiscmotorDVD-MTiltmonitorMechanical InstructionsEN 6 VAE8015 / 80204.4.2.4 Sledge-motor AssyCaution: Never try to align the DVD-Module! ! ! Only the factory can do this properly. Service engineers are only allowed to exchange the sledge motor assy.Figure 4-3 Sledge-motor assy1. Place the DVD-Module, with the laser facing downwards, on a soft surface.2. Remove the three screws 1 that hold the sledge-motor assy, and lift the assy upwards. You can replace it now.3. If necessary, it is now also possible to replace the sledge-rack 2 that is hinged in the sledge assy.4.3 Re-assemblyTo re-assemble the module, do all processes in reverse order. Be sure to:Sledge-motor assy: Mesh the teeth of the sledge motor and sledge rack properly, during mounting of the sledge-motor assy.DVD-M: Point the laser up (towards the tray), when you mount the DVD-M in the bracket.Complete module: Place all wires/cables in their original positionsCL 26532126_014.eps1911021121Service Modes, Error Codes and Fault Finding EN 7VAE8015 / 8020 5.5. Service Modes, Error Codes and Fault FindingIndex of this chapter:1. General2. Start-up Measurements3. Diagnostic Software4. Nuclei Error Codes5. Fault Finding5.1 GeneralImpedance of measuring-equipment should be > 1 MOhm.For testing the Basic Engine, connect it to a DVD-recorder of the DVDR1000, 900, or 800 series.Most tests are done by software commands. Together with the software command you will find a Ref.# nbr. This is the number of the diagnostic nucleus used for this test. You can find information that is more detailed in the chapter 'Diagnostic Nuclei'.Levels: Most measurements are digital measurements. The signal levels specification in this document are defined as follows: low 3.0V LOW 4.5V5.2 Start-up Measurements5.2.1 Power Supply CheckTable 5-1 Table of supply input voltages.Table 5-2 Table of derived supply voltages.The module operates in power 'off' and power 'on' only. There is no standby mode at module level. In power 'off', the module does not respond to any communication or signal.Before starting the measurement, connect the power supply to the mono board via connector 1000, and the PC interface cable to the Service Interface connector of the 'test recorder'.5.2.2 Oscillator CheckTable 5-3 Table of clock signals.On the mono board, there are two external oscillators (OSCOUT and CROUT), which are the reference for all clock signals derived in several ICs. To check whether the program (in the MACE microprocessor) is running after power 'on', you can monitor the PSEN (OEn of Flash ROM) on I223 (see test point overview in chapter 6).You can measure the Servo clocks at I326 (RAdial), I334 (FOcus), and I343 (SLedge).5.3 Diagnostic SoftwareDue to the complexity of a DVD recorder, the time to find a defect in the recorder can become long. To reduce this time, the recorder has been equipped with Diagnostic and Service software (DS). The DS offers functionality to diagnose the DVDR hardware and tests the following:Interconnections between components.Accessibility of components.Functionality of the audio and video paths.This is also valid for the Basic Engine.One can access this functionality via several interfaces:1. End user/Dealer script interface.2. Player script interface.3. Menu and command interface.This part describes all interfaces from the outside world to the diagnostic software, how to use these interfaces, and how to access them.First some definitions:Diagnostic Nucleus. Part of the Diagnostic Software. Each nucleus contains an atomic and software independent diagnostic test, testing a functional part of the DVD player hardware on component level.Script. Part of the Diagnostic Software. Each script contains a sequence of Diagnostic Nuclei to be executed.Service PC. PC used by a service or repair person to communicate with the Diagnostic Software in the DVD player.5.3.1 End User/Dealer Script InterfaceThe End user/Dealer script interface gives a diagnosis on a stand-alone DVD recorder; no other equipment is needed.During this mode, a number of hardware tests (nuclei) are automatically executed to check if the recorder is faulty. The diagnosis is simply a 'fail' or 'pass' message. If the message 'FAIL' appears on the display, there is apparently a failure in the recorder. If the message 'PASS' appears, the nuclei in this mode have been executed successfully. There can be still a failure in the recorder because the nuclei in this mode do not Signal Test point Description Specifi-cationsToler-anceUnit+3V3 I007 Input of supply +3.3 1% V+5 I008 Input of supply +5 1% V+4V6 I010 Input of supply +4.6 1% V-5 I011 Input of supply -5 1% V+12 I012 Input of supply +2 1% VGND I015, I016 Input of supplySignal Test point Description Specifi-cationsToler-anceUnitD3V3 I006 Digital 3V3 +3.3 2% VA3V3 I007 Analogue 3V3 +3.3 2% V+5V I008 Analogue 5V +5 2% VD5V I009 Digital 5V +5 2% V+3V3E F001 OPU 3V3 +3.3 2% V-5 I011 Neg. voltage -5 2% V+12 I012 12V +12 2% VVbias I014 Bias voltage -1.7 2% VGND I017, I018 Input of supply 0 0 % VSignal Test point Descrip-tionSpec. Toler-anceUnitOSCOUT I219 Ref. Clock MACE8.483 +/- 70 kHz MHzCROUT I443 Ref. Clock HDR658.501 +/- 70 kHz MHzPSEN I223 OEN Flash ROM5.324 +/- 70 kHz MHzRA/FO/SL I326/I334/I343 Servo clock 2.120 +/- 20 kHz MHzcover the complete functionality of the recorder.Service Modes, Error Codes and Fault FindingEN 8 VAE8015 / 80205.Note: As this mode is meant for a complete DVD Recorder, and does not add much for testing the Basic Engine, reference is made to the appropriate DVD Recorder Service Manual for a detailed description:DVDR1000: 3122 785 11600DVDR990: 3122 785 12430DVDR98x: 3122 785 11970DVDR8xx: 3122 785 122005.3.2 Player Script InterfaceThe Player script will give the opportunity to perform a test that will determine which of the DVD recorder's modules are faulty, to read the error log and to perform an endurance loop test. To successfully perform the tests, connect the DVD recorder to a TV set. To be able to check results of certain nuclei, the player script expects some interaction of the user (i.e. to approve a test picture or a test sound). Some nuclei (e.g. nuclei that test functionality of the DVDR module) require that a DVD+RW disc is inserted. Only tests within the scope of the diagnostic