Alto_mistral_6000_pwr_sm_ 电路图 维修原理图.pdf

Service MODEL: MISTRAL 6000 Version 2.0 收音机爱好者资料库 Ra d i o Fa n s .CN 1 CONTENTS 1. Introduction.2 2. Specification.3 3. Schematic Diagram.4 4. Wiring Diagram.11 5. PCB Layout.13 6. Test Procedure.18 7. Exploded Views y PCB: MIS60SP Bottom layerTop layer PCB: MIS60PWR Bottom layerTop overlay 14 PCB: MIS40IN-1 Top overlay Bottom layer PCB: MIS40IN-2 Top overlay Bottom layer PCB: MIS40 FP2 Bottom layer Top overlay PCB: MIS60MN-CH1 Top overlay Top layer 15 Bottom layer PCB: MIS60MN-CH2 Top overlay 16 Top layer Bottom layer 17 6. Test Procedure The semi-finished product test procedure 6.1Test Instruments 1. Power supply 2. Digital voltage meter 3. AP (Audio precision) 4. Oscilloscope 5. Two 8(400W) resistors 6.2 Test procedures and specification a. Set LIMITER and BRIDGE switches at the position of OFF, turn the VRs of CH1 and CH2 to maximum, then turn on the power switch, the power LED will be illuminated (blue), OPERATING/PROTECTION LED is illuminated to be red at first, then become green after 2-5 seconds, the fan will be running. When you use the solder gun to test the position of R1-3 (R2-3), the fan should be accelerated. b. Without any signal input, adjust R1-20, R1-21 (R2-20, R2-21) backwards first, make sure the arrow is facing to the rear panel, then adjust forwards, make the arrow is facing to the front panel, then test the DC voltage across the TP1-6 (TP2-6) and the ground, adjusting R1-16 (R2-16), the voltage of R1-16 (R2-16) should be 138mV 2mV. c. Connect a load of 4 to each channel, input the signal of 4dBu , then adjust R1- 20, R1-21 (R2-20, R2-21) , make sure that the crossover distortion reaches its peak. d. Turn off the input signal, the standby power consumption should be 75105W. e. Input the signal of 1KHz/3dB to CH1 and CH2, then connect a 4load to each input channel, CH1 and CH2. Each output should be 69.2V, the distortion should be 1%. f. Turn the power switch of the LIMITER to ON position. Set the input to 1KHz/+10dB the clip should be lit up and the signal will not boost. g. Use the solder gun to connect R1-50 and R2-50 for about 10 seconds separately. When the outputs of CH1 and CH2 are cut off, OPERATING/PROTECTION LED will be illuminated (red). h. Press BRIDGE switch, input the signal of 1KHz/4dB to CH1, connect a 8 load to the bridge output, the output should be more than 133.5V, the distortion should be less than 0.7%. 18 i. Adjust volume VR to the minimum, turn LIMITER switch to the position of ON. Set CH1 and CH2 in short circuit, then adjust the VR volume to the maximum, the LED for LIMITER on the panel will be illuminated, the consumption power should be less than 100W. j. When the output reaches the MAX, set the output in short circuit, the consumption power should be less than 700W. The finished-product test procedure a. Set LIMITER and BRIDGE switches at the position of OFF, turn the VRs of CH1 and CH2 to maximum, then turn on the power switch on the panel, the power LED will be illuminated (blue), OPERATING/PROTECTION LED is illuminated to be red at first, then become green after 2-5 seconds, the fan will be running. CLICK will be audible from the relay. b. Input a 1KHz/3dB signal to CH1 and CH2, then each input channel with 4 of the CH1 and CH2. Each output should be 69.2V, the distortion should be 0.05%. c. DISTORTION (SMPTE-IM): Less than 0.05% FREQUENCY RESPONSE: 20 to 20 Hz +/-1dB, 10 to 60000Hz +/-3dB SNR: 102108dB below rated output (full band) d. Turn the power switch of the LIMITER to the position of ON. When input the signal of 1KHz/+10dB, the clip LED on the panel will be illuminated and the level of output signal wont be increased anymore. e. Press BRIDGE switch, input the 1KHz/4dB signal to CH1. Connect a 8 load to bridge output terminal, the output should be more than 128V, the distortion ratio should be less than 0.7% f. Adjust the VR volume to minimum, turn the power switch of the LIMITER to ON position. The CH1 and CH2 separated short circuit, then adjust the VR volume to the maximum, the LED for LIMITER should be illuminated. The power consumption should be less than 100W. g. When the output reaches the MAX, set the output in short circuit, the consumption power should be less than 700W. 19 7. Exploded Views & Mechanical Part List 20 No Part No.DescriptionSpecificationQty. 1MA04305ZC-PanelMISTRAL6000 ALTO-V1.01 2MA00028ZC-PanelMISTRAL6000 ALTO-V1.01 3MB03701ZC-ChassisMISTRAL6000 V-1.11 4MC00636ZC-Top coverMISTRAL6000 V-1.11 5MI02404ZB-handleMISTRAL6000 20*25.5*124V1.02 6MI02399ZB-Fixed bracketMISTRAL6000 L V1.01 7MI02397ZB-Fixed bracketMISTRAL6000 R V1.01 8MI02401ZB-Front panelMISTRAL6000 V1.01 9MI02409ZB-Barrier boardMISTRAL6000 122.5*70.1*66.11 10 MI02407ZB-Iron boardMISTRAL6000 422*14*2.0t_V1.02 11 MI02411ZB- Barrier boardMISTRAL6000 422*14*66.1R-V1.01 12 NI02650Plastic knob18*18mm2 13 NI02651Fixed sleeve knob10*22.52 14 NI02853Bushing7P-2 SIZE 11.0 SJT3C#141 15 HI00022Power switch4P R13-69A1 16 MF00020Color washer5*12*1t4 17 MF00039Washer5*8*1t4 18 MG00247Copper pillarM3*10*0.5PH4 19 MG00061ScrewM3*1010 20 MG00295ScrewM4*612 21 MG00025ScrewM3*623 22 MF00042ScrewM3*1010 23 MF00037Washer3*5*1t14 24 ME00015Color nut3mm8 25 MF00038Washer4*7*1t7 26 ME00016Color nut4mm3 27 MF00048Locking4*8*0.5t1 28 MF00018Color washer4*10*1t6 29 MG00041ScrewM3*68 30 MG00075ScrewM4*164 31 ME00006Nut92 32 MF00004Color washer9*14*0.5t2 33 MG00437Rubber coil20*120*2tB1 34 MG00520ScrewM8*115*1.25PH_V1.01 35 ME00026Zi-nutM81 36 MF00026Color washer8*18*1.5t1 37 MF00041Washer8*13.5*2t1 38 MH00766ZB-iron11*90*2_v1.11 39 TD00302Loop transformerPT-MIS6000_115/230V1 40 NI00312SW button5*5*9 2.8*2.82 41 HA03442BushingLT-322+1.5*3C(G05VV-F)2.27M BK1 42 NC00059ZD-fixed board1*46*46 (Sax-2000)1 43 HK04603K-PCBP-MIS60MN CH11 44 HK04604K-PCBP-MIS60MN CH21 45 HK04605K-PCBP-MIS60FP21 21 No Part No.DescriptionSpecificationQty. 46 HK04607K-PCBP-MIS60PWR1 47 HK04608K-PCBP-MIS60SP1 48 HK00793K-PCBP-MIS2500-INPUT2 49 HK00787K-PCBP-MIS2500-INPUT2 50 NI01867Rubber pad20.5*14*7.6mm(SF-006)4 51 NI00389ZD- plastic washer12*16*0.52 52 MG00027ScrewM3*124 53 HI00142A0701HM-15A1 54 HE00083Fan-1225M12S-PC1DC12V/0.6A 120*120*25mm 360mm1 22 23 No. Part No. DescriptionSpecificationRemark 1 MA04305panelMISTRAL6000 ALTO_V1.1 2 MA00095panelMISTRAL600 3 MA00072panelMISTRAL600_V1.1 4 MI03110panel3.1t*133*25.5*1M+5(1M/1.32KG)_V 1.0 5 MA00028panelMISTRAL6000 ALTO_V1.0 6 MA00099panelMISTRAL6000 7 MA00036panelMISTRAL6000_V1.1 8 MJ00088single light board1.5*2135*1220 30.67kg 9 MB03701chassisMISTRAL6000 V_1.1 10 MB03700chassisMISTRAL6000 11 MB03699chassisMISTRAL6000_V1.0 12 MJ01154single light board2.0t*1850*950mm 27.6kg 13 ME00040iron pillarhexagon6.35*M3*10.1 14 ME00002screw pillarM4*20*0.7PH 15 ME00051iron pillarM3*12 16 MI02405barrierMISTRAL6000 75*176.5*195_V1.0 17 MJ00088single light board1.5*2135*1220 30.67kg 18 MC00636top coverMISTRAL6000_V1.1 19 MC00635top coverMISTRAL6000 15*375*433.4_V1.0 20 MC00634top coverMISTRAL6000 15*375*433.4_V1.0 21 MJ00088single light board1.5*2135*1220 30.67kg 22 MI02404handleMISTRAL6000 20*25.5*124_V1.0 23 MI02403handle holderMISTRAL6000 20*25.5*124_V1.0 24 MI02399fixed bracketMISTRAL6000 left_V1.0 25 MI02398fixed bracketMISTRAL6000 left_V1.0 26 MJ01154single light board2.0t*1850*950mm 27.6kg 27 MI02397fixed bracketMISTRAL6000 right_V1.0 28 MI02396fixed bracketMISTRAL6000 right_V1.0 29 MJ01154single light board2.0t*1850*950mm 27.6kg 30 MI02401side cover boardMISTRAL6000_V1.0 31 MJ00069iron board1.5*2135*1220 30.67kg 32 MI02409barrierMISTRAL6000 1.2t*50.2*59.3*122.5_V1.1 33 MI02408barrierMISTRAL6000 1.2t*50.2*59.3*122.5_V1.2 34 ME00194screw pillarM3*32*0.5PH_V1.0 35 MJ00059single light board1.2*2135*1220 24.54kg 36 MI02407cushionMISTRAL6000 422*14*2.0t_V1.0 37 MI02406cushionMISTRAL6000 422*14*2.0t_V1.0 38 MJ01154single light board2.0t*1850*950mm 27.6kg 39 MI02411barrier MISTRAL6000 1.2t*50.2*59.3*122.5_V1.1 40 MI02410barrier MISTRAL6000 1.2t*50.2*59.3*122.5_V1.2 41 ME00194screw pillarM3*32*0.5PH_V1.0 24 No. Part No. DescriptionSpecificationRemark 42 MJ00059single light board1.2*2135*1220 24.54kg 43 NI02650 knob18*18mm 44 NI02651knob fix sheath10*22.5 45 NI02853bushing7P-2 SIZE11.0 SJT3C#14 46 HI00022power switch-RS4p black frame red key 47 SA00200bridge rectifier40A/400V BP40-04 48 HA01267wire380mm UL1015 14AWG orange 49 HA03431wire110mm UL1015 12AWG 50 HC00295quick terminalJS205-110 51 MF00020washer5*12*1t 52 MF00039washer5*8*1t 53 HA02469wire3P-3P 480mm 28AWG blue 54 HA02470wire3P-3P 600mm 28AWG blue 55 HA01394row-wire connector wiring3P-3P 120 56 HA02452wire 10Pfema*3 415mm UL2651 28AWG PH1.27mm 57 HA02448wire530mm UL1015 14AWG red 58 HA02449wire700mm UL1015 14AWG black 59 HA012442 terminal wiring380mm UL1015 14AWG red 60 HA01198wire180mm UL1015 14AWG black 61 MG00247copper pillarM3*10*0.5PHsingle length16 62 MG00061screwM3*10 63 MG00295screwM4*6 64 MG00025screwM3*6 65 MG00042screwM3*10 66 MF00037washer3.2*5.5*1t 67 ME00015color nut3m/m 68 MF00038washer4*7*1t 69 ME00016color nut4m/m 70 MF00048washer4*8*0.5t 71 MF00018washer4*10*1t_V1.0 72 MF00105washer4*10*1t_V1.0 73 MJ00058single light board1*2135*1220 20.45kg 74 MG00041screwM3*6 75 MG00075screwM4*16 76 ME00006nut9 77 MF00004washer9*14*0.5t 78 NI00437rubber coil20*120*2tB 79 MH00766iron piece11*90*2_V1.1 80 MH00768iron piece11*90*2_V1.1 81 MJ01154single light board2.0t*1850*950mm 27.6kg 82 TD00302transformerPT-MIS6000_115/230V 25 No. Part No. DescriptionSpecificationRemark 83 NI00312power switch buttonsquare 5*5*9 hole 2.8*2.8 black 84 HA03442power cord(European 3P)LT-322+1.5*3C(H05VV-F) 2.27M BK 85 NI00218cable tieALT-102SB 86 HJ00006desiccant30g 87 NA00280PE bag0.05t*820*650mm 88 NB02501gift cartonMISTRAL6000 ALTO 89 NB03193cushionMISTRAL6000 _V1.0 90 NB03245cartonMISTRAL6000 ALTO_V1.0 91 NE02227labelPSA-31500 220-240V 92 NI00037adhesive label0.05*1M 93 NI00034membrane0.045*1M 94 NF00061assurance cardALTO 95 NE11739labelMISTRAL6000 96 NH00012bond paper0.04*1M 97 NI00014membrane0.035*1M 98 NE11347labelALTO PI 99 NH00334cone paper0.040*1m 100 NC00059fixed board1*46*46(Sax-2000) 101 NC00175insulation board1.0t*51mm*100M 102 HK04603PC boardP-MIS60MN CH1(MISTRAL6000) 103 HA02759wire5P-5P 120mm UL1007 24AWG 104 MI01954fixed bracketMISTRAL4000 1.5t*136*16mm right 105 MJ00069iron board1.5*2135*1220 30.67kg 106 NC00181insulatorMISTRAL4000 1.6t*136*16mm 107 NC00041insulation board1.6t*0.65M*70M 108 ND00182silicone sleeve1*30mm 109 ND00171silicone sleeve1*1000mm 110 ND00521silicone sleeve4*90mm 111 ND00196silicone sleeve4*1000mm 112 ND00520silicone sleeve3*90mm 113 ND00190silicone sleeve3*1000mm 114 MG00171screwM3*14 115 NC00005silicone insulatorTO-220 square type 116 NI00279sleeve15*20mmU1-4 117 NI00278sleeve15*1000mm 118 MF00037washer3.2*5.5*1t 119 MF00030washer3.5*8*0.8t 120 MJ01200cushionMISTRAL4000 14.5*30.5*2t 121 MJ01201cushionMISTRAL4000 14.5*30.5*2t 122 MJ01154single light board2.0t*1850*950mm 27.6kg 123 MI02676heat-sinkMISTRAL6000 127.5*40*325 1.87kg_V1.1 26 No. Part No. DescriptionSpecificationRemark 124 MI03111heat-sink127.5*40*1M+5(1M/6.49KG)_V 1.0 125 HD00029ceramic tube fuse15A 6*32mm UL 126 HC00034short circuit connectorNO.2700 2.54mm/6mm OPEN 127 HA01933jump2.5mmJ1-4,J1-5 128 HC00076connector(male)2P 2.5mm 180JP1-14 129 HC00077connector(male)3P 2.5mm 180R1-5 130 HC00172connector(male)3P 3.96mm 180JP1-13 131 HC00504connector(male)10P 2.54mm 180JP1-15,JP1-16,JP1-3 132 HC00111balance MIC jack99M-108SP1J1-2 133 HC00112balance MIC jack99M-107SP-1-2 90 PUSHJ1-1 134 HC00056FUSE holder8*10.6*1.5 JEF-505JP1-10,JP1-11,JP1-12,JP1-9 135 HC00324connect terminal6.5m/m (PC250) JP1-1,JP1-2,JP1-5,JP1-6,JP1-7,JP1-8 136 HK02231PhotodiodeP-photosensitive resistance5LLEDU1-5 137 RH00020photosensitive resistanceVT90N1 138 SA00201L.E.D5 red(LI3330/A) 139 NI02779sleeve9*30mm 140 NI00274sleeve9*1000mm 141 HI00039push-button switchSP70300-0202-11F1-NS1-1 142 HI00211relay8P 24VDC/16A 881H-1CC-CK1-1 143 RC00348semi-fixed resistorB1K PT1030-V1B102-C1-H10R1-20,R1-21 144 RC00319semi-fixed resistorB100 PT1030-V1B101-C1-H10R1-16 145 RH00025thermistor100(PAS7101ZF)R1-50 146 RH00017thermistor50(TDC05A050J)R1-17 147 RH00021thermistor500(TDC5C150L)R1-3 148 CN00060fixed inductance 2uH 10A(CSAF-302824)(1.5mm*12 1/2T) L1-1 149 SD00173integrated circuitNJM4580L(JRC)U1-1,U1-2 150 SD00032integrated circuitLM317TU1-4 151 SB00021power transistor2SC5200 Q1-10,Q1-11,Q1-12,Q1-13,Q1-9, Q1-14 152 SB00023power transistor2SA1943-O Q1-6,Q1-7,Q1-8,Q1-5,Q1-4,Q1-3 153 SB00129transistorMPSA92(TO92)/(PHI)Q1-15,Q1-16 154 SB00130transistorMPSA42/(PHILIPS)Q1-17 155 SB00044transistorMJE15033Q1-2 156 SB00042transistorMJE15032Q1-1 157 SA00026L.E.D5 circle red B1115D1-17 158 SA00188zener diode1/2W 7.5VD1-18 159 SA00117zener diode1/2W 5.6V 6B1D1-7,D1-8 160 SA00197zener diode1W 36V 1N4753D1-21 161 SA00107zener diode1W 15V 1N4744D1-1,D1-4 162 SA00002high speed diode1A/600V 1N4937D1-5,D1-6 163 SA00187rectifier diodeIN5404D1-15,D1-16 164 SA00098rectifier diode1A/400V IN4004 D1-10,D1-13,D1-14,D1-20,D1-22, D1-23,D1-25,D1-26,D1-28,D1-9 165 SA00093rectifier diode1N4148 0.5AD1-11,D1-12 166 SA00167bridge rectifier2A W2-04D1-19,D1-24,D1-27,D1-2 27 No. Part No. DescriptionSpecificationRemark 167 CB00180electrolytic capacitor470uF/160V 18*45mm C1-15,C1-16,C1-17,C1-18,C1-19, C1-20,C1-21,C1-22,C1-23,C1-24, C1-25,C1-26,C1-27,C1-28,C1-29, C1-30 168 CB00067electrolytic capacitor470uF/35V 10*20mmC1-42 169 CB00057electrolytic capacitor220uF/25V 8*11mmC1-8,C1-45 170 CB00171electrolytic capacitor220uF/16V NP 10*12.5mmC1-34 171 CB00055electrolytic capacitor220uF/16V 8*11mmC1-37 172 CB00149electrolytic capacitor47uF/63V 6*11mmC1-33 173 CB00039electrolytic capacitor47uF/25V 5*11mmC1-5 174 CB00169electrolytic capacitor47uF/16V NP 6.3*11mmC1-9 175 CB00177electrolytic capacitor22uF/50V 5*11mmC1-2,C1-1,R1-43 176 CB00185electrolytic capacitor10uF/63V 5*11mmC1-32,C1-43 177 CF00013metal-film capacitor MEF0.068uF/250VC1-31 178 CF00022metal-film capacitor MSC0.022uF/100V 5% CASE01C1-40 179 CA00053ceramic capacitor0.1uF SLC1-44 180 CA00047ceramic capacitor0.033uFC1-12 181 CA00070ceramic capacitor0.022uF/50V20% Y5UC1-11 182 CA00043ceramic capacitor0.0033uFC1-13,C1-14 183 CA00024ceramic capacitor100PF SLC1-3,C1-4 184 CA00018ceramic capacitor56PF NPO 5mmC1-36,C1-35,C1-7 185 CA00010ceramic capacitor27PF NPOC1-10 186 RA01016chassis bracket 5W2.2K SQM typeR1-23,R1-24 187 RA00870chassis bracket 5W12 SQM typeR1-40,R1-41 188 RA00880chassis bracket 5W0.22 SQM type R1-27,R1-28,R1-29,R1-30,R1-31, R1-33,R1-34,R1-36,R1-37,R1-26, R1-35,R1-38 189 RA00063metal-oxide-film resistor 3W 1.5K RSS P typeR1-63 190 RA01332metal-oxide-film resistor 3W 15K P typeR1-49 191 RA00051metal-oxide-film resistor 2W 5.6 P typeR1-39 192 RA00020metal-oxide-film resistor 1W 6.8K P typeR1-44 193 RA00007metal-oxide-film resistor 1W 22 P typeR1-25,R1-32 194 RA00027metal-oxide-film resistor 1W 5.6 P typeR1-22,R1-62