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SERVICE MANUAL PORTABLE MD RECORDER MZ-RH1 Ver. 1.1 2006.05 9-887-182-02 2006E05-1 © 2006.05 Sony Corporation Personal Audio Division Published by Sony Techno Create Corporation Model Name Using Similar Mechanism NEW MD Mechanism Type MT-MZRH1-181 Optical Pick-up Name ABX-U2 US Model Canadian Model AEP Model SPECIFICATIONS Continued on next page Audio playing system MiniDisc digital audio system Systems MiniDisc system, Hi-MD system Laser diode properties Emission duration: continuous Laser output: less than 44.6 µ W (This output is the value measured at a distance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.) US and foreign patents licensed from Dolby Laboratories. SonicStage is a trademark or registered trademark of Sony Corporation. MD Simple Burner, OpenMG, “MagicGate”, “MagicGate Memory Stick”, “Memory Stick”, Hi-MD, Net MD, ATRAC, ATRAC3, ATRAC3plus and their logos are trademarks of Sony Corporation. Microsoft, Windows, Windows NT and Windows Media are trademarks or registered trademarks of Microsoft Corporation in the United States and /or other countries. IBM and PC/AT are registered trademarks of International Business Machines Corporation. Macintosh is a trademark of Apple Computer, Inc. Pentium is a trademark or registered trademark of Intel Corporation. MPEG Layer-3 audio coding technologyand patents licensed from Fraunhofer IIS and Thomson. All other trademarks and registered trademarks are trademarks or registered trademarks of their respective holders. and ® marks are omitted in this manual. CD and music-related data from Gracenote, Inc., copyright 2000-2004 Gracenote. Gracenote CDDB® Client Software, copyright 2000-2004 Gracenote. This product and service may practice one or more of the following U.S. Patents: #5,987,525; #6,061,680; #6,154,773, #6,161,132, #6,230,192, #6,230,207, #6,240,459, #6,330,593, and other patents issued or pending. Services supplied and/or device manufactured under license for following Open Globe, Inc. United States Patent 6,304,523. Gracenote is a registered trademarks of Gracenote. The Gracenote logo and logotype, and the “Powered by Gracenote” logo are trademarks of Gracenote. Program © 2001, 2002, 2003, 2004, 2005 Sony Corporation Documentation © 2006 Sony CorporationMZ-RH1 2 Recording and playback time List of the recording time for each disc (Approx.) The recording time is varied depending on disc type, disc mode, codec, and bit rate. When using a disc in Hi-MD mode When recording on the recorder Recording time 1) Codec/ Bit rate Recording mode on the recorder 1GB Hi-MD disc 80-minute standard disc 74-minute standard disc 60-minute standard disc LinearPCM/ 1.4 Mbps PCM 1 hour and 34 minutes 28 minutes 26 minutes 21 minutes ATRAC ATRAC3plus/ 256 kbps Hi-SP 7 hours and 55 minutes 2 hours and 20 minutes 2 hours and 10 minutes 1 hour and 40 minutes ATRAC3plus/ 64 kbps Hi-LP 34 hours 10 hours and 10 minutes 9 hours and 20 minutes 7 hours and 40 minutes When transferring from the computer Recording time 1) Codec/Bit rate 1GB Hi-MD disc 80-minute standard disc 74-minute standard disc 60-minute standard disc LinearPCM/1.4 Mbps 1 hour and 34 minutes 28 minutes 26 minutes 21 minutes ATRAC ATRAC3plus/352 kbps 5 hours and 30 minutes 1 hour and 35 minutes 1 hour and 30 minutes 1 hour and 10 minutes ATRAC3plus/256 kbps 7 hours and 55 minutes 2 hours and 20 minutes 2 hours and 10 minutes 1 hour and 40 minutes ATRAC3plus/192 kbps 11 hours 3 hours and 10 minutes 3 hours 2 hours and 20 minutes ATRAC3plus/64 kbps 34 hours 10 hours and 10 minutes 9 hours and 20 minutes 7 hours and 40 minutes ATRAC3plus/48 kbps 45 hours 13 hours and 30 minutes 12 hours and 30 minutes 10 hours ATRAC3/132 kbps 16 hours and 30 minutes 4 hours and 50 minutes 4 hours and 30 minutes 3 hours and 40 minutes ATRAC3/105 kbps 20 hours and 40 minutes 6 hours and 10 minutes 5 hours and 40 minutes 4 hours and 40 minutes ATRAC3/66 kbps 32 hours and 40 minutes 9 hours and 50 minutes 9 hours 7 hours and 20 minutes MP3 2) /128 kbps 17 hours 5 hours 4 hours and 30 minutes 3 hours and 30 minutes 1) When transferring 4-minute tracks 2) MP3 le formats are as follows: MPEG-1 Audio Layer-3/sampling frequency 44.1 kHz/xed bit rate. Revolutions Approx. 350 rpm to 3,600 rpm (CLV) Error correction Hi-MD: LDC (Long Distance Code)/BIS (Burst Indicator Subcode) MD: ACIRC (Advanced Cross Interleave Reed Solomon Code) Sampling frequency 44.1 kHz Sampling rate converter Optical (digital) input: 32 kHz/44.1 kHz/48 kHz Audio formats supported by this recorder Recording: LinearPCM (44.1 kHz/16 bit) ATRAC3plus (Hi-SP, Hi-LP) ATRAC3 (LP2, LP4) ATRAC (SP) Playback: LinearPCM ATRAC3plus ATRAC3 ATRAC MP3 (for playback only) (MPEG-1 Audio Layer-3, sampling frequency 32/44.1/48 kHz, bit rate 32-320 kbps (xed/variable bit rate) ATRAC stands for Adaptive TRansform Acoustic Coding. Modulation system Hi-MD: 1-7RLL (Run Length Limited)/PRML (Partial Response Maximum Likelihood) MD: EFM (Eight to Fourteen Modulation) Frequency response (During digital and analog input) 20 to 20,000 Hz ±3 dB Input connectors* MIC (PLUG IN POWER): stereo mini-jack (minimum input level 0.13 mV) LINE IN (OPT): stereo mini-jack for analog input (minimum input level 49 mV)/optical (digital) mini-jack for optical (digital) input Output connector i/LINE OUT: stereo mini-jack (dedicated remote jack) / regulated output 194 mV (10 k ) Maximum output (DC) Headphones: 4.5 mW + 4.5 mW (16 ) (European model) 5 mW + 5 mW (16 ) (Other models) Power requirements Sony AC Power Adaptor DC 5 V AC 100 V - 240 V, 50/60 Hz Lithium-ion rechargeable battery LIP-4WM, 3.7 V , 370 mAh, Li-ion Operating temperature +5 °C (+41 °F) to +35 °C (+95 °F) Battery operation time* Dimensions Approx. 83.8 × 84.4 × 14.7 mm (w/h/d) (3 3 /8 3 /8 19 /32 in.) (excluding projecting parts and controls) Mass Approx. 96 g (3.4 oz.) (the recorder only) Approx. 106 g (3.8 oz.) (including the rechargeable battery) * The LINE IN (OPT) jack is used to connect either a digital (optical) cable or a line (analog) cable. * Measured in accordance with JEITA. Design and specications are subject to change without notice. Battery life 1) This value varies depending on how the recorder is used. When recording/playing continuously in Hi-MD mode (Unit: approx. hours) When Disc type LinearPCM Hi-SP Hi-LP MP3 2) Recording 1GB Hi-MD disc 6 9 10.5 3) 60/74/80-minute standard disc 59 10.5 3) Playing 1GB Hi-MD disc 10 15.5 19 16.5 60/74/80-minute standard disc 8 14.5 18.5 16 When recording/playing continuously in MD mode (Unit: approx. hours) When Disc type SP LP2 LP4 Recording 60/74/80-minute standard disc 8.5 10.5 12 Playing 60/74/80-minute standard disc 15.5 17.5 19 Measured in accordance with the JEITA (Japan Electronics and Information Technology Industries Association) standard. 1) Measured using a fully charged lithium-ion rechargeable battery with “EL Light” in the menu set to “Auto Off” 2)When transferring at 128 kbps 3)The recorder cannot record in MP3 mode. Transfer MP3 audio data using the supplied SonicStage software Note Repeated recharging causes the capacity of the rechargeable battery to decrease over time. As a result, the battery life will become shorter as the battery is used. Please replace the battery when the battery life reaches about half the time listed above. × 3 × Supplied accessories AC power adaptor (100 V - 240 V) AC power cord 1) USB cable Remote control 2) Earphones LIP-4WM Lithium-ion rechargeable battery Rechargeable battery case Optical cable (for the European model) Carrying pouch Ferrite core (small size) Three for the European model Two for the North American model 1GB Hi-MD disc (except for the European model) CD-ROM 3)(Windows: SonicStage/MD Simple Burner, Macintosh: Hi-MD Music Transfer for Mac) Operating Instructions (this manual) Operating Instructions (Hi-MD Music Transfer for Mac) 1)The shape of the plug differs according to the region where the recorder was purchased. Two cords with differently shaped plugs are supplied with the models for Europe, Asia and Chile. Use the one that corresponds with the outlet conguration in the region where it is used. 2)For the North American and Latin American models, remote with a ferrite core is supplied. 3)Do not play a CD-ROM on an audio CD player. For details on “Hi-MD Music Transfer for Mac”, refer to the instruction sheet supplied with this recorder.MZ-RH1 3 TABLE OF CONTENTS 1. SERVICING NOTES . 4 2. GENERAL . 5 3. DISASSEMBLY 3-1. Disassembly Flow . 6 3-2. Panel (Lower) Section . 6 3-3. Cabinet (Front) Section . 7 3-4. MAIN Board. 7 3-5. Panel (Upper) Assy . 8 3-6. Mechanism Deck (MT-MZRH1-181) . 8 3-7. Torsion Spring (Pop Up L), Torsion Spring (Pop Up R) . 9 3-8. Gear (SA), Gear (SB) . 9 3-9. OP Service Assy (ABX-U2) . 10 3-10. DC Motor SSM18D/C-NP (Spindle) (M701), DC Motor (Sled) (M702), DC Motor Unit (Over Write Head Up/Down) (M703) . 10 3-11. Holder Assy . 11 3-12. Position of Ferrite Core . 11 4. TEST MODE . 12 5. ELECTRICAL ADJUSTMENTS . 16 6. DIAGRAMS 6-1. Block Diagram SERVO Section . 21 6-2. Block Diagram AUDIO Section . 22 6-3. Block Diagram POWER SUPPLY Section . 23 6-4. Schematic Diagram MAIN Section (1/7) . 25 6-5. Schematic Diagram MAIN Section (2/7) . 26 6-6. Schematic Diagram MAIN Section (3/7) . 27 6-7. Schematic Diagram MAIN Section (4/7) . 28 6-8. Schematic Diagram MAIN Section (5/7) . 29 6-9. Schematic Diagram MAIN Section (6/7) . 30 6-10. Schematic Diagram MAIN Section (7/7) . 31 6-11. Printed Wiring Board MAIN Board (Component Side) . 32 6-12. Printed Wiring Board MAIN Board (Conductor Side) . 33 6-13. Printed Wiring Board OLED Board . 34 6-14. Schematic Diagram OLED Board . 35 7. EXPLODED VIEWS 7-1. Panel (Upper) Section . 52 7-2. Cabinet (Front) Section . 53 7-3. Lower Panel Section . 54 7-4. Set Chassis Section . 55 7-5. MAIN Board Section. 56 7-6. Mechanism Deck Section (MT-MZRH1-181) . 57 8. ELECTRICAL PARTS LIST . 58 Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.4 MZ-RH1 SECTION 1 SERVICING NOTES The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick- up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT OPERATION CHECK WHEN THE MAIN BOARD IS REMOVED In making an operation check with the MAIN board removed from the set, short the SL463 of the MAIN board with the solder before starting the operation check. Note: Be sure to remove the solder used for shortcircuit after the repaire completed. MAIN Board (Conductor Side) SL463 UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. Usable with ordinary solder It is best to use on