Sony-CDPCE105-cd-sm 维修电路原理图.pdf
1 MICROFILMCOMPACT DISC PLAYERSERVICE MANUALModel Name Using Similar MechanismHCD-D670AV/N555AVCD Mechanism typeCDM37-5BD19Base Unit TypeBU-5BD19Optical Pick-up typeKSS-213BA/F-NPSPECIFICATIONSCDP-CE105US ModelCanadian ModelAEP ModelUK ModelE ModelAustralian ModelAustralia240V AC, 50HzUSARadioFans.CN 收音机爱 好者资料库 2 CAUTIONUse of controls or adjustments or performance ofprocedures other than those specified herein may result inhazardous radiation exposure.Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may bedamaged by heat.ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT!LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SURLES DIAGRAMMES SCHMATIQUES ET LA LISTE DESPICES SONT CRITIQUES POUR LA SCURIT DEFONCTIONNEMENT. NE REMPLACER CES COMPOSANTSQUE PAR DES PICES SONY DONT LES NUMROS SONTDONNS DANS CE MANUEL OU DANS LESSUPPLMENTS PUBLIS PAR SONY.SAFETY-RELATED COMPONENT WARNING !COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINEWITH MARK ! ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS LIST ARE CRITICAL TO SAFE OPERATION.REPLACE THESE COMPONENTS WITH SONY PARTSWHOSE PART NUMBERS APPEAR AS SHOWN IN THISMANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.Laser component in this product is capable of emitting radiationexceeding the limit for Class 1.This appliance is classified as aCLASS 1 LASER product.The CLASS 1 LASERPRODUCT MARKING islocated on the rear exterior.This caution labelis located insidethe unit.TABLE OF CONTEMTS1. SERVICING NOTE. 42. GENERAL. 53. DISASSEMBLY3-1. Front Panel Block . 63-2. CD Mechanism Deck. 63-3. BU Bracket Assembly. 73-4. Disc Table . 74. TEST MODE. 85. ELECTRICAL BLOCK ADJUSTMENTS. 96. DIAGRAMS6-1. Circuit Boards Location. 116-2. Schematic Diagram BD Section . 126-3. Printed Wiring Board BD Section . 156-4. Schematic Diagram Main Section . 196-5. Printed Wiring Board Main Section . 236-6. IC Pin Function IC401 System Control, Fluorescent Indicator Tube Drive(CXP82316-065Q). 267. EXPLODED VIEWS7-1. Case and Back Panel Section . 277-2. Front Panel Section . 287-3. CD Mechanism Section (CDM37-5BD19). 297-4. Base Unit Section (BU-5BD19). 308. ELECTRICAL PARTS LIST. 31RadioFans.CN 收音机爱 好者资料库 3 SAFETY CHECK-OUTAfter correcting the original service problem, perform the follow-ing safety checks before releasing the set to the customer:Check the antenna terminals, metal trim, “metallized” knobs, screws,and all other exposed metal parts for AC leakage. Check leakage asdescribed below.LEAKAGEThe AC leakage from any exposed metal part to earth Ground andfrom all exposed metal parts to any exposed metal part having areturn to chassis, must not exceed 0.5 mA (500 microampers). Leak-age current can be measured by any one of three methods.1. A commercial leakage tester, such as the Simpson 229 or RCAWT-540A. Follow the manufacturers instructions to use theseinstruments.2. A battery-operated AC milliammeter. The Data Precision 245digital multimeter is suitable for this job.3. Measuring the voltage drop across a resistor by means of a VOMor battery-operated AC voltmeter. The “limit” indication is 0.75V, so analog meters must have an accurate low-voltage scale.The Simpson 250 and Sanwa SH-63Trd are examples of a pas-sive VOM that is suitable. Nearly all battery operated digitalmultimeters that have a 2V AC range are suitable. (See Fig. A)Fig. A. Using an AC voltmeter to check AC leakage.To Exposed MetalParts on Set0.15F1.5kACvoltmeter(0.75V)Earth GroundMODEL IDENTIFICATION BACK PANEL 4-982-187-1231231230: US model1: Canadian model2: Australian model3: AEP, German model5: UK model7: E model8: Singapore model 4 SECTION 1SERVICING NOTEHow to take out a compact disc when the power is turn OFF.NOTES ON HANDLING THE OPTICAL PICK-UP BLOCKOR BASE UNITThe laser diode in the optical pick-up block may suffer electrostaticbreakdown because of the potential difference generated by thecharged electrostatic load, etc. on clothing and the human body.During repair, pay attention to electrostatic breakdown and also usethe procedure in the printed matter which is included in the repairparts.The flexible board is easily damaged and should be handled withcare.NOTES ON LASER DIODE EMISSION CHECKThe laser beam on this model is concentrated so as to be focused onthe disc reflective surface by the objective lens in the optical pick-upblock. Therefore, when checking the laser diode emission, observefrom more than 30 cm away from the objective lens.LASER DIODE AND FOCUS SEARCH OPERATION CHECKCarry out the “S curve check” in “CD section adjustment” andcheck that the S curve waveform is output.Rotate the table motor into thedirection of arrow, lef the spindlemotor down and take out thecompact disc.Compact discTable motorCompact discSpindle motor 5 SECTION 2GENERALLOCATION OF CONTROLS1 POWER switch2 Front cover3 OPEN switch4 Display window5 CONTINUE button6 SHUFFLE button7 PROGRAM button8 REPEAT button9 DISC SKIP button0 ) (manual search, AMS*) button! 0 (manual search, AMS*) button! p (STOP) button! P (play, pause) button! DISC 1-5 buttons* AMS is the abbreviation for Automatic Music Sensor.1234567890! 6 SECTION 3DISASSEMBLYNote: Follow the disassembly procedure in the numerical order given.3-1. FRONT PANEL BLOCK1Remove the case.2Flat type wire (19 core)(Main board, CN302)3Screw (BVTT 3x8)4Two screws (BVTT 3x8)ClawClaw 3-2. CD MECHANISM DECK1Flat type wire (20 core)(Main board, CN304)2Connector 9P(Main board, CN303)3Two screws (BVTT3x6)4Three screws (BVTT 3x6)5CD mechanism deck 7 3-3. BU BRACKET ASSEMBLY1Yoke bracket2BU bracket assembly3-4. DISC TABLENote:When the Disc table is installed, adjust the positionsof Roller cam and mark ( as shown in the figure, thenset to the groove of disc table.1 Screw (BVTP 3x8)2Screw (BVTP 3x8)3Bracket (BU)4Step screw5Disc tableAA 8 SECTION 4TEST MODE4-1. AF MODEThe following checks can be performed in the AF mode, which isset by connecting the test point (AFJ) terminal on DISPLAYboard to the Ground and turning on the power. FL tube checkAfter all segments light up, when the 0 button is pressed,the following will be displayed. (Partial lighting 1)4-2. ADJ MODEThe following operations are performed in the ADJ mode, whichis set by connecting the test point (ADJ) terminal to the Ground andturning on the power. Servo related manual operations and measurement can beperformed.(For details of operations, refer to Table of Key Operations in ADJMode.)TABLE OF BUTTON OPERATIONS IN ADJ MODEThe functions of the number buttons are shown in the followingtable.FUNCTIONS OF NUMBER BUTTONS(Use the widely use remote commander with 20 keys.)Function151617181920S curve check (in stop mode)Tracking servo, sled servo offTracking servo, sled servo onE-F balance indicationE-F balance indicati downE-F balance indication upButton DISPLAY BOARD Conductor Side (Partial lighting 1)When the ) button is pressed, the following will be dis-played. (partial lighting 2)(Partial lighting 2)When the p button is pressed, all will light up again. Key checkAll buttons have corresponding button numbers. When a buttonis pressed, the counter will count up and display the buttons num-ber. However, the counter will only count to “14”. It will not countfor buttons already pressed once, but will display the buttons num-ber.Display of buttonnumberDisplay of countingDISC 4DISC 5CONTINUESHUFFLEPROGRAMREPEATDISC SKIP07All litPartial lighting 1Partial lighting 2080910Button No.DisplayedButton No.Displayed Pp 0) DISC 1DISC 2DISC 318171312111920ButtonButtonIC401R404R405TPAFJTPADJ 9 Note :1. CD Block is basically designed to operate without adjustment.Therefore, check each item in order given.2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.3. Use an oscilloscope with more than 10M impedance.4. Clean the object lens by an applicatior with neutral detergent whenthe signal level is low than specified value with the followingchecks.5. Adjust the focus bias adjustment when optical block is replaced.Focus Bias AdjustmentProcedure :1. Connect oscilloscope to test point TP (RF) on BD board.2. Turn Power switch on.3. Put disc (YEDS-18) in and playback.4. Confirm that osilloscope waveform is clear and check RF signallevel is correct or not.Note : Clear RF signal waveform means that the shape “” can beclearly distinguished at the center of the waveform.RF signal waveformVOLT/DIV : 200mVTIME/DIV : 500nSProcedure :1. Connect oscilloscope to test point TP (FEO).2. Connect between test point TP (ADJ) on DISPLAY board toGround with a lead wire.3. Turn Power switch on to set the ADJ mode.4. Put disc (YEDS-18) in and set to the stop mode.5. Press the “15” button and actuate the focus serach.6. Check the oscilloscope waveform (S-curve) is symmetricalbetween A and B. And confirm peak to peak level within 2.4 0.7Vp-p.S-curve waveformlevel : 1.3 0.3 Vp-pSymmetrywithin 2.4 0.7 Vp-pABoscilloscopeBD boardTP(RF)TP(VC)7. After check, remove the lead wire connected in step 2.Note : Try to measure several times to make sure than the ratio ofA : B or B :A is more than 10 :7. Take sweep time as long as possible and light up thebrightness to obtain best waveform.RF Level CheckSECTION 5ELECTRICAL BLOCK ADJUSTMENTSoscilloscope(DC range)BD boardTP(RF)TP(VC)Procedure :1. Connect oscilloscope to test point TP (RF).(Ground terminal : VC)2. Turn Power switch on.3. Put disc (YEDS-18) in and playback.4. Adjust RV101 so that the waveform is clear.(Clear RF signal waveform means that the shape “” can be clearlydistinguished at the center of the waveform.)5. After adjustment, check the RF signal level. RF signalVOLT/DIV : 200 mVTIME/DIV : 500 nSlevel1.3 0.3 Vp-pTP(FEO)TP(VC)BD boardoscilloscopeS Curve CheckNote : Use the widely use remote commander with 20 keys for thischeck. 10 Adjustment LocationBD BOARD (Conductor Side)RFFOKRV101RV103IC101IC102TEIFEITEORV102VCGNDPCKFEOTP(TEO)TP(VC)oscilloscopeBD boardProcedure :1. Connect test point TP (ADJ) on DISPLAY board to Ground witha lead wire.2. Connect oscilloscope to test point TP (TEO).3. Turn Power switch on to set the ADJ mode.4. Put disc (YEDS-18) in and playback.5. Press the “16” button. (The tracking servo and the sledding servoare turn off)6. Confirm that the oscilloscope waveform is symmetrical on thetop and bottom in relation to 0Vdc, and check this level.Traverse waveform0VBAlevel : 300 100 mVp-pSpecified level : X 100=less than 7% A+B=300 100 mVp-p7. Remove the lead wire connected in step 1.Focus/Tracking Gain Adjustment (RV102, RV103)This gain has a margin, so even if it is slightly off.There is no problem.Therfore, do not perform this adjustment.Please note that it should be fixed to mechanical center position whenyou moved and do not know original position.A-B2(A+B)IC104IC401R404TPADJR405TPAFJNote : Use the widely use remote commander with 20 keys for thischeck.E-F Balance CheckDISPLAY BOARD (Conductor Side) 11 SECTION 6DIAGRAMS6-1. CIRCUIT BOARDS LOCATIONLED boardBD boardTABLE SENSOR boardCD MOTOR boardMAIN boardFUNCTION boardDISPLAY boardDOOR SW boardPOWER SW board 26 6-6. IC PIN FUNCTION IC401 SYSTEM CONTROL, FLUORESCENT INDICATOR TUBE DRIVE (CXP82316-065Q)FunctionConnected to Ground.Remote control signal input.Connected to Ground.Serial data latch signal output.Not used. (Open)CD Table sensor signal input.Latch signal output to digital filter (IC104).Serial clock output.Audio muting control signal output.Serial data output.Read out clock output for subcode Q data.Subcode Q data input.Not used. (Open)Table motor control signal output.Disc number LED drive signal output.Not used. (Open)Disc table up detect.Key input (S511 to S517, S521 to S527)+5V pin.CD door open detection input.ADJ test mode input. The equipment is fixed at “H”.AFJ test mode input. The equipment is fixed at “H”.Connected to Ground.Connected to Ground.Reset signal input.Clock input. (5.08 MHz)Clock output. (5.08 MHz)GroundNot used. (Open)Fluorescent Indicator Tube segment output.Not used. (Open)Fluorescent Indicator Tube grid (timing) output.30V pin for Fluorescent Indicator tube.Pin No.1234567891011121314151617 to 2122232425262728293031323334 to 4546 to 6061 to 6364 to 7071727374 to 7677787980Connected to Ground.Focus switch signal output.Connected to Ground.Read out timing signal input for subcode Q data.SENSE signal input.Pin NameRM INXLTT.SENSEPRGLCLKMUTEDATASQCKSUBQTBL.RTBL.LLEDUPSWKET 1KEY 2DOOR SWADJAFJRSTEXTALXTALVSSP1 to P151G to 7GVGVDD (+5V)FSWSCORSENSI/OIOIOOOOOIOOOIIIIIIIIOOOOIO 27 63-703-571-11BUSHING (S) (4516), CORD (E)71-777-157-11WIRE (FLAT TYPE) (19 CORE)81-777-158-11WIRE (FLAT TYPE) (22 CORE)9X-4941-228-1FOOT (F22125H-M)104-956-370-02BAND, PLUG FIXED (UK,AUS)!CNP901 1-575-042-21CORD, POWER (US,CND)!CNP901 1-575-651-21CORD, POWER (AEP,G,SP)!CNP901 1-696-027-11CORD, POWER (E)!CNP901 1-696-845-11CORD, POWER (AUS)!CNP901 1-751-529-11CORD, POWER (UK)!T3011-429-650-11TRANSFORMER, POWER (US,CND)!T3011-429-651-11TRANSFORMER, POWER (AEP,UK,G,AUS,SP)!T3011-429-652-11TRANSFORMER, POWER (E)* 14-982-186-11CASE23-363-099-01SCREW (CASE 3 TP2)* 34-982-187-01PANEL, BACK (US)* 34-982-187-11PANEL, BACK (CND)* 34-982-187-21PANEL, BACK (AUS)* 34-982-187-31PANEL, BACK (AEP,G)* 34-982-187-51PANEL, BACK (UK)* 34-982-187-71PANEL, BACK (E)* 34-982-187-81PANEL, BACK (SP)!41-569-007-11ADAPTOR, CONVERSION 2P (E)!41-569-008-11ADAPTOR, CONVERSION 2P (SP)* 5A-4699-011-A MAIN BOARD, COMPLETE (AEP,UK,G,AUS,SP)* 5A-4699-012-A MAIN BOARD, COMPLETE (E)* 5A-4699-249-A MAIN BOARD, COMPLETE (US,CND)* 63-703-244-00BUSHING (2104), CORD(US,CND,AEP,UK,G,AUS,SP)SECTION 7EXPLODED VIEWSNOTE: Items marked “*” are not stocked since they areseldom required for routine service. Some delayshould be anticipated when ordering these items. The mechanical parts with no reference number inthe exploded views are not supplied. Hardware (# mark) list and accessories and pack-ing materials are given in the last of this parts list. AbbreviationCND : Canadian modelG: German modelSP: Singapore model.AUS : Australian model7-1. CASE AND BACK PANEL SECTIONThe components identified by mark !or dotted line with mark ! are criticalfor safety.Replace only with part number speci-fied.Les composants identifis par unemarque ! sont critiques pour la scurit.Ne les remplacer que par unepice portant le numro spcifi.#1not suppliedRef. No.Part No.DescriptionRemarkRef. No.Part No.DescriptionRemarkAEP, G, SP modelsCNP9014SP modelE modelCNP9014UK modelCNP901US, CND modelsCNP901AUS modelCNP9013106#2#1T3015#3#32#3#37#38#3#39not suppliednot supplied#2not supplied9#1#1FPONT PANELCDM37-5BD1912not supplied 28 7-2. FRONT PANEL SECTIONRef. No.Part No.DescriptionRemarkRef. No.Part No.DescriptionRemark514-951-620-01SCREW (2.6X8), +BVTP* 521-661-174-11FUNCTION BOARD534-982-194-01BUTTON544-982-196-02BASE, BUTTON554-977-358-11CUSHION (8X12.5)564-982-192-01PLATE, INDICATION574-963-404-21EMBLEM (5-A), SONY584-982-188-01PANEL, FRONT593-931-429-01BUTTON (POWER)* 601-661-175-11POWER SW BOARD61A-4672-189-A LEVER ASSY, LOCK624-933-134-01SCREW (+PTPWH M2.6X6)634-982-199-01SPRING (LE