Pioneer-CDJ900-cd-sm 维修电路原理图.pdf

ORDER NO.PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, JapanPIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, BelgiumPIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION20092009 Printed in JapanCDJ-900RRV4000MULTI PLAYERCDJ-900THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).ModelTypePower RequirementRemarksCDJ-900CUXJAC 120 VCDJ-900SYXJ8AC 220 V to 240 VCDJ-900FLXJAC 110 V to 240 VCDJ-900KXJ5AC 220 V to 240 VCDJ-900AXJ5AC 220 VFor details, refer to Important Check Points for good servicing. K-IZE OCT.RadioFans.CN 收音机爱 好者资料库2CDJ-9001234ABCDEF1234SAFETY INFORMATION WARNINGThis product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.Health & Safety Code Section 25249.6 - Proposition 65This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.Additional Laser Caution1. Laser Interlock Mechanism The position of the switch (S8902) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 5 of AN22022A (IC7004) on the SRV Assy is connected to GND, or else the terminals of Q7002 are shorted to each other (fault condition).2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.IMPORTANTTHIS PIONEER APPARATUS CONTAINSLASER OF CLASS 1.SERVICING OPERATION OF THE APPARATUSSHOULD BE DONE BY A SPECIALLYINSTRUCTED PERSON.For CD Wave length (typ) : 790 nm Operation output : 4 mW CW, Class 1 Maximum output : Class 1 (Under fault condition)Laser Pickup specifications and Laser characteristicsRadioFans.CN 收音机爱 好者资料库3CDJ-90056785678ABCDEFLABEL CHECK(Printed on the bottom plate) CUXJ(Printed on the bottom plate) FLXJ(Printed on the bottom plate) SYXJ8(Printed on the bottom plate) KXJ5(Printed on the bottom plate) AXJ54CDJ-9001234ABCDEF1234Important Check Points for Good ServicingIn this manual, procedures that must be performed during repairs are marked with the below symbol.Please be sure to confirm and follow these procedures.1. Product safetyPlease conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.1 Use specified parts for repair.Use genuine parts. Be sure to use important parts for safety.2 Do not perform modifications without proper instructions.Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.3 Make sure the soldering of repaired locations is properly performed.When you solder while repairing, please be sure that there are no cold solder and other debris.Soldering should be finished with the proper quantity. (Refer to the example)4 Make sure the screws are tightly fastened.Please be sure that all screws are fastened, and that there are no loose screws.5 Make sure each connectors are correctly inserted.Please be sure that all connectors are inserted, and that there are no imperfect insertion.6 Make sure the wiring cables are set to their original state.Please replace the wiring and cables to the original state after repairs.In addition, be sure that there are no pinched wires, etc.7 Make sure screws and soldering scraps do not remain inside the product.Please check that neither solder debris nor screws remain inside the product.8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.Damaged power cords may lead to fire accidents, so please be sure that there are no damages.If you find a damaged power cord, please exchange it with a suitable one.9 There should be no spark traces or similar marks on the power plug.When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.a Safe environment should be secured during servicing.When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. AdjustmentsTo keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.Adjustments should be performed in accordance with the procedures/instructions described in this manual.4. CleaningFor parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.3. Lubricants, Glues, and Replacement partsUse grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.5. Shipping mode and Shipping screwsTo protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.5CDJ-90056785678ABCDEFCONTENTS SAFETY INFORMATION.21. SERVICE PRECAUTIONS.61.1 NOTES ON SOLDERING.61.2 NOTES ON FLASH ROM .61.3 NOTES ON PANEL CPU AND GUI CPU.61.4 NOTES ON LINK CONNECTOR.71.5 REPAIR OF THE JACB ASSY.72. SPECIFICATIONS.82.1 SPECIFICATIONS .82.2 DISCS / FILES PLAYABLE.92.3 PANEL FACILITIES.113. BASIC ITEMS FOR SERVICE .143.1 CHECK POINTS AFTER SERVICING .143.2 PCB LOCATIONS.153.3 JIGS LIST.174. BLOCK DIAGRAM .184.1 OVERALL WIRING DIAGRAM .184.2 SIGNAL BLOCK DIAGRAM.204.3 POWER SUPPLY BLOCK DIAGRAM.225. DIAGNOSIS .245.1 POWER ON SEQUENCE.245.2 TROUBLESHOOTING.265.3 FAILURE JUDGEMENT OF THE PICKUP ASSY .395.4 CONNECTION CHECK WITH THE PC.406. SERVICE MODE.416.1 OUTLINE OF THE SERVICE MODE.416.2 ABOUT THE DEVICE OF CDJ-900.416.3 DETAILS ON SERVICE MODE .427. DISASSEMBLY .558. EACH SETTING AND ADJUSTMENT.668.1 JOG DIAL ROTATION LOAD ADJUSTMENT.668.2 ITEMS FOR WHITCH USERS SETTING IS AVAILABLE.678.3 UPDATING OF THE FIRMWARE AND RECOVERY.679. EXPLODED VIEWS AND PARTS LIST.689.1 PACKING SECTION.689.2 EXTERIOR SECTION .709.3 CONTROL PANEL SECTION.729.4 JOG DIAL SECTION .749.5 SLOTIN MECHA SECTION.7610. SCHEMATIC DIAGRAM.7810.1 SRV ASSY (1/2).7810.2 SRV ASSY (2/2) and SLMB ASSY.8010.3 MAIN ASSY (1/3).8210.4 MAIN ASSY (2/3).8810.5 MAIN ASSY (3/3) and USBA ASSY .9410.6 JACB ASSY.9610.7 DFLB and ENCB ASSYS.9810.8 KSWB ASSY.10010.9 SLDB ASSY.10210.10 BFLB ASSY.10410.11 MSWB ASSY.10610.12 JOGB ASSY .10710.13 JFLB ASSY.10810.14 POWER SUPPLY and ACIN ASSYS.11010.15 WAVEFORMS.11211. PCB CONNECTION DIAGRAM.11611.1 SRV and SLMB ASSYS.11611.2 MAIN ASSY.12011.3 USBA and JACKB ASSYS.12411.4 DFLB and ENCB ASSYS.12611.5 KSWB and SLDB ASSYS.13011.6 BFLB and MSWB ASSYS.13411.7 JOGB and JFLB ASSYS.13611.8 POWER SUPPLY and ACIN ASSYS.13812. PCB PARTS LIST.1406CDJ-9001234ABCDEF12341. SERVICE PRECAUTIONS1.1 NOTES ON SOLDERING1.2 NOTES ON FLASH ROM1.3 NOTES ON PANEL CPU AND GUI CPU For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.Do NOT use a soldering iron whose tip temperature cannot be controlled.Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.NEVER replace the FLASH ROM (IC114) on the MAIN Assy during servicing.If the FLASH ROM is assumed to be defective, replace the whole MAIN Assy.This FLASH ROM contains data that can only be written in at the factory.An IEEE 802.3-based MAC address specific to this unit has been written.After the PANEL CPU (IC8005) or GUI CPU (IC4002) is replaced, update its program.The built-in PANEL CPU and GUI CPU contains a FLASH ROM and will not operate without a program.For updating, proceed as follows: 1. Insert the USB flash memory device that contains the program. 2. While holding the USB STOP key pressed, turn on the unit. Hold the USB STOP key pressed until the “Pioneer” logo disappears. 3. Updating starts.7CDJ-90056785678ABCDEF1.4 NOTES ON LINK CONNECTOR1.5 REPAIR OF THE JACB ASSYIf the LINK connector (JA1301) is replaced during a repair of the MAIN Assy, detach the ID LABEL (AXW7015) from the old connector then attach it to the new connector.As an IEEE 802.3-based MAC address specific to this unit has been printed on the ID LABEL (AXW7015) be sure to attach it.ID LABELMAIN AssyWhen repairing the JACB Assy, note the following:On part of the initial-lot JACB Assy, the DCN1186 (470 ohms, Part description No. 471) is mounted as the resistors (R88208823, 88398844, 8855, and 8856). In such a case, mount a new DCN1186 during replacement. (See the section 10.6 JACB ASSY.)This applies only to the initial-lot products for the destinations SYXJ8 and FLXJ. For products for other destinations, replace with the DCN1185 (330 ohms, Part description No. 331), as described in the circuit diagram.8CDJ-9001234ABCDEF12342. SPECIFICATIONS2.1 SPECIFICATIONSPower requirements. AC 120 V, 60 Hz (CUXJ)AC 220 V to 240 V, 50 Hz/60 Hz (SYXJ8, AXJ5)AC 110 V to 240 V, 50 Hz/60 Hz (FLXJ)AC 220 V, 60 Hz (KXJ5)Power consumption. 26 WPower consumption (standby). 0.4 WMain unit weight. 3.9 kgExternal dimensions.305 mm (W) x 115.6 mm (H) x 385 mm (D)Tolerable operating temperature.+5 C to +35 CTolerable operating humidity. 5 % to 85 % (no condensation)Analog audio output (AUDIO OUT L/ R)Output terminal. RCA terminalOutput Level. 2.0 Vrms (1 kHz)Frequency response. 4 Hz to 20 kHzS/ N ratio.115 dBTotal harmonic distortion. 0.003 %Digital audio output (DIGITAL OUT)Output terminal. RCA terminalOutput type. Coaxial digital (S/ PDIF)Output level. 0.5 Vp-p (75 )Output format. 44.1 kHz, 24 bit/ 16 bitUSB downstream section (USB)Port. Type APower supply. 5 V/ 500 mA or lessUSB upstream section (USB)Port. Type BLAN (PRO DJ LINK)Rating.100Base-TXControl output (CONTROL)Port. Mini-jack The articles concerning free repairs, etc., indicated on the warranty do not apply to the rekordbox music management software. Before installing or using rekordbox, carefully read the articles in Software end user license agreement. The specifications and design of this product are subject to change without notice.9CDJ-90056785678ABCDEF2.2 DISCS / FILES PLAYABLE10CDJ-9001234ABCDEF123411CDJ-90056785678ABCDEF2.3 PANEL FACILITIES12CDJ-9001234ABCDEF123413CDJ-90056785678ABCDEF14CDJ-9001234ABCDEF12343. BASIC ITEMS FOR SERVICE3.1 CHECK POINTS AFTER SERVICINGItems to be checked after servicing / CDJTo keep the product quality after servicing, confirm recommended check points shown below.No.ProceduresCheck points1234576Confirm the firmware version on Test Mode.The version of the firmware must be latest.Update firmware to the latest one, if it is not the latest.Confirm whether the customer complain has been solved.If the customer complain occurs with the specific disc, use it for the operation check.The customer complain must not be reappeared.Audio and operations must be normal.Play back a CD. (track search)Audio, Search and operations must be normal.Check the connection of each interface.Play back data contained in the device connected to USB A.Audio, Search and operations must be normal.USB BThe device must be recognized by the PC.LINKThe PC must be linked.Check output signals while the JOG dial or TEMPO slider is being operated.Audio and operations must be normal.Check the appearance of the product.No scratches or dirt on its appearance after receiving it for service.Check the keys on the unit.Check whether a product can be operated properly by buttons on the product.Item to be checked regarding audioDistortionNoiseVolume too lowVolume too highVolume fluctuatingSound interruptedSee the table below for the items to be checked regarding video and audio.CleaningBefore shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.NamePosition to be cleanedPart No.RemarksRefer to “9.5 SLOTIN MECHA SECTION”.Cleaning liquidPickup lensesGEM1004Cleaning paperGED-008No.ProceduresCheck points1Confirm playback error rates at the innermost and outermost tracks by using the following disc.CD test disc (STD-905)The error rates must be less than 3.0 10-3.(This procedure can determine if the drive is degraded.)Specific Items to be Checked15CDJ-90056785678ABCDEF3.2 PCB LOCATIONS1BSLMB ASSYASRV ASSYOACIN ASSYCMAINASSYEJACBASSYGENCBASSYJBFLBASSYKMSWBASSYTM ASSYSLOTIN MECHA ASSYHKSWBASSYPOWERSUPPLYASSY Bottom view Bottom viewISLDBASSYMJFLBASSYFDFLBASSYLJOGBASSYNUSBAASSYD16CDJ-9001234ABCDEF1234LIST OF ASSEMBLIESNOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. - The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.MarkSymbol and DescriptionCDJ-900/CUXJCDJ-900/SYXJ8CDJ-900/FLXJCDJ-900/KXJ5CDJ-900/AXJ5NSP1.DFLA ASSYDWM2361DWM2361DWM2361DWM2361DWM2361 2.KSWB ASSYDWS1416DWS1416DWS1416DWS1416DWS1416NSP1.JFLA ASSYDWM2362DWM2356DWM2356DWM2356DWM23561.MAIN ASSYDWX3019DWX3019DWX3019DWX3019DWX30191.SRV ASSYDWX3020DWX3020DWX3020DWX3020DWX30201.USBA ASSYDWX3044DWX3044DWX3044DWX3044DWX3044 2.ACIN ASSYDWR1461DWR1462DWR1