BO-HDR1_type464x-sm维修电路原理图.pdf

HDR 1 Type 4640, 4641, 4642Service Manual EnglishGerman, French, Italian, Spanish, Danish and Dutch versions are available in the Retail SystemThis Service Manual must be returned with the defective parts/back-up suitcase !RadioFans.CN 收音机爱 好者资料库CONTENTSSurvey of modules . 1.1How to service . 1.2Fault flow chart . 2Adjustments and configuration . 3.1Final check after repair . 3.3Service menu . 3.5Service mode . 3.6Codec menu . 3.9ServiceTool . 3.11Remove cover . 4.1Replacement of modules . 4.2 - 4.5Specification guidelines for service use . 5.1Type survey . 5.2Wiring diagram . 6Available parts . 7RadioFans.CN 收音机爱 好者资料库Power supply boardA/V boardDisplay boardFANMAINSSCARTTuner213DATA(Mini jack)P7P4P1110TU 1+2P3P13Y/C InputP2P12P1P2P1P5P8HD unit complete998HD Drive4Codec board5P13NTCP10HD powerProcessorboard67PCB1 Power supply boardPCB2 A/V boardPCB3 Display boardPCB7 NTC998Module HD unit complete, incl. PCB4, PCB5, PCB7Survey of modules 1.1How to serviceStrategyThe HDR 1 is to be serviced in the customers home.The static-protective fi eld service kit must always be used when the product is disassembled or modules are being handled.The repair involves replacement of the HD unit, module(s) or fan.The replaced modules must be returned for repair at Bang & Olufsen, Module Repair Department.Fault description and error codes must be returned with the replaced parts.Use the Module Repair form or the form in the Retail Order System, Exchange Module.The EEPROM 6IC6 must be transferred to the A/V board in the HDR 1, hereby maintaining the customer settings.The ServiceTool is required in several service situations, e.g. update of SW.Refer to the ServiceTool for full description of features and operation.Preparations before serviceAlways remember to download the latest version of the Service Manual.Fault description and error codes must be returned with the replaced parts.Use the Module Repair form or the form in the Retail Order System, Exchange Module.Fault explanation and demonstrationBefore troubleshooting is initiated, let the customer demonstrate the fault, if possible.Error codeThe error code contains data that may be used for repairing the module(s) and must be returned with the module(s).Handling the error code1. Take a note of the error code, for example on the Module repair form.2. Use the error code when troubleshooting.3. Return the error code, either on the Module Repair form or in the Retail system.4. Before returning the HDR 1 to the customer, clear the error code.Recommended tools for serviceB&O ServiceTool.White gloves.Soft lint-free cloth.IC-pliers. (Part no. 3629145).1.2 How to serviceHandling and cleaningStatic electricityStatic electricity may damage the product.Static-protective fi eld service kit.A static-protective fi eld service kit must always be used when the product is disassembled or modules are being handled.Follow the instructions in the guide and use the ESD-mat for both old and new modules.Please note:When mains voltage on the product is required, remove the connection between the product and the ESD-mat.The chassis or modules must always be connected to the static-protective fi eld service kit or placed in an ESD-proof bag.Symbol of safety componentsWhen replacing components with this symbol, the same type has to be used, also the same values for ohm and watt. The new component is to be mounted in the same way as the replaced one.Lithium batteryWARNINGShort-circuit and overcharging of some types of lithium batteries may result in a violent explosion.Transport and handlingIt is recommended to: - use the product cover when transporting the product.- do not move the HDR 1 when it is operating.CleaningPlease refer to the chapter “Final check after repair” or the Users guides.STATIC ELECTRICITYMAY DESTROY THEPRODUCTESDHow to service 1.31.4Fault fl ow chart 2.1 HD unitDisplaySplitterTunerIF +DEMODSwitchVideoprocessorEncoderY/CA/V BoardBeoVisionPower supply5V SB+12V+40V+8V-8V+3.3V+5V32V40V2.5V3.3VCVBSCVBSRGB+5VStandbyTimerRecordAnt outRGBY/CScartAnt inPower supply boardA/V BoardDisplay boardFANMAINSSCARTTuner020103DATA(Mini jack)P7P4P11P10TU 1+2P3P13Y/C InputP2P12P1P2P1P5P8HD unit complete998HD Drive04Codec board05P13NTCP10HD powerProcessorboard0607(X1)(O200)(X12)(X8)(X10)(X5)(X11)(X4)(X7)(X10)(X13)2.2 Fault fl ow chartHDR 1Fault symptom: - TV: Fault - V.Tuner: OK - HD: OKPossible causes: - Splitter defect - Splitter circuit on A/V boardCheck connectionAnt out - TVOK?Reestablish connectionReplace A/V board PCB2Fault symptom: - TV: Fault - V.Tuner: Fault - HD: OKPossible causes: - Splitter defect - Splitter circuit on A/V boardCheck connectionAntenna - Ant inputOK?Reestablish connectionReplace A/V board PCB2NoYesFault fl ow chartFault fl ow chart 2.3 Fault symptom: - TV: Fault - V.Tuner: Fault - HD: FaultPossible causes: - Power supply defect - A/V board defectMains suppliedApply mainsCheck fuseOK?Replace fuseCheck output from power supply O200- - - - - - - -Power supply (01)Replace power supplyPCB1Replace A/V boardPCB2NoYesA/V BoardPCB2Power supplyPCB12W+12V+12V+5V+5V+3.3V+5V_A+5V_D+2.5V+3.3V+3.3V+2.5V+40V+40V+32V+8V+8V-8V-8V+32V+5V_SB+5V_SBMainsFuseO2002.4 Fault fl ow chartFault symptom: - TV: OK - V.Tuner: Fault - HD: FaultPossible causes: - Connection HDR 1 - TV failure - Power supply failure - A/V board failureCheck connectionHDR 1 - TV- - - - - - - -Scart connectionReestablish connectionReplace Power supply PCB1Replace A/V board PCB2Fault symptom: - TV: OK - V.Tuner: Fault - HD: OKPossible causes: - Power supply failure - A/V board failureCheck power supply outputOK?- - - - - - - -Power supply, PCB1Replace Power supply, PCB1Replace A/V board, PCB2NoYesCheck power supply outputOK?- - - - - - - -Power supply, PCB1A/V BoardPCB2Power supplyPCB12W+12V+12V+5V+5V+3.3V+5V_A+5V_D+2.5V+3.3V+3.3V+2.5V+40V+40V+32V+8V+8V-8V-8V+32V+5V_SB+5V_SBMainsFuseO200Fault fl ow chart 2.5 Power supplyPCB1A/V BoardPCB2Hard discCodecHD unitModule 9982W1W3W7W8WVoltageVoltageVoltageVoltageVideoAudioI3CFault symptom: - TV: OK - V.Tuner: OK - HD: FaultPossible causes: - HD unit - Connection to HD unitCheck HD status- - - - - - - -Enter HD menuSelect source “Hard Disc”- - - - - - - -OSD “starting up”No communication to HD unitReplace A/V boardPCB2Replace HD unitModule 998Check cable connection to HD unitOK?ReestablishconnectionReplace HD unitNoYes2.6 Fault fl ow chartConfi rm the HDR 1 is functioning OK- - - - - - - -HDR 1 functionFault symptom: - HDR 1 display - no or missing lightPossible causes: - No power - Display board failureCheck that the Mains supply is connected and applied- - - - - - - -Mains supply appliedConnect Mains supplyCheck cable W5 is OK?- - - - - - - -Cable connectionReconnect cable W5Fuse on PCB1 OK?- - - - - - - -Fuse on PCB1Replace fuse on PCB1Replace Display board PCB3- - - - - - - -Display boardCheck 5v_SB at X11 pin 1- - - - - - - -5V standby supplyReplace power supply board, PCB1NoYesReplace Display board, PCB3- - - - - - - -Display boardA/V Board, PCB2Power supply, PCB12W+5V_SBMainsFuseDisplay board, PCB35W+5V_SB9911Red/Greenstandby ledO200X1X11X12Fault fl ow chart 2.7 Fault symptom: - OSD Warning “The hard disc recorder is overheating please switch it to standby” - Standby light = blinking red/greenPossible causes: - NTC function - NTC PCB defect - W6 cable to NTC PCB defect - FAN function - FAN defect - FAN circuit defectCheck that cable W6is OK?- - - - - - - -NTC cable connectionReestablish connectionReplace / connect a new NTC PCB (PCB7)- - - - - - - -NTC PCBReplace A/V board, PCB2- - - - - - - -A/V board defectVisual check of FANFAN operating?- - - - - - - -FANNoYesCheck that cable W4 is OK?- - - - - - - -FAN cable connectionReestablish connectionNo fault in FANCheck voltage supply on A/V board X10 pin 1 - 28V: normal operation12V: increased speed8.5V: no load- - - - - - - -FAN supplyReplace A/V board PCB2- - - - - - - -A/V board defect, FAN circuitReplace FAN- - - - - - - -FAN defectA/V Board, PCB2Power supply, PCB12W4WNTC, PCB76W+5V_ANTC_VNTC21X4X12X10+12VFAN_leveluPH8_FAN_INFAN123DC/DC+5V_AVrefVntcFAN_outFAN_inMicroprocessor, PCB62.8Adjustments 3.1Adjustments and confi gurationNavigationm p select menuActivate GO activate selected menuReturn STOP return to the previous menuExit EXIT exit service modeAdjust l n change valun change valune or modePicture adjustmentsAdjustment in picture adjustment is not necessary.All values are factory adjusted for optimum performance.If settings are lost, insert default values.Current valuesBRIGHTNESS 13COLOUR 13CONTRAST 20R-DR 32G-DR 32B-DR 32BLACK OFFSTE R 6BLACK OFFSET G 8Geometry adjustmentsNo geometry adjustments are necessary.3.2 AdjustmentsHDR TUNER MENUTUNER SYSTEM B/G ON L OFF M OFF D/K OFF I OFFAFC OFFLOW TUN RANGE 45HIGH TUN RANGE 860LOWER BAND LIMIT 170UPPER BAND LIMIT 450VHF-1 CONSTANT 162VHF-2 CONSTANT 148UHF CONSTANT 49TUNER TAKEOVER 26IF ADJUST 33AFC STATUS O/LFM SOUND ADJUST 14CN SOUND OFFLOAD FREQUENCY 45RESET TO DEFAULTAFC ONAFC is always on during normal operation.AFC OFFAFC OFF is obtained by1. Set AFC OFFIf AFC = OFF change AFC to ON OFF, AFC is now deactivated.If AFC = ON change AFC to OFF ON OFF, AFC is now deactivated.2. Set LOAD FREQUENCY to required frequency.This function is only necessary if the HDR tuner is to be adjusted manually.TUNER TAKEOVER, IF ADJUST & FM SOUND ADJUSTData is transferred from EEPROM on AV BOARD to 6IC6.Manual adjustment is not required.Select RESET TO DEFAULT.Press GO.The data are transferred.The menu shifts to SERVICE MENU.Final check after repairFinal check after repairThe fi nal check after repair, describes the activities that are needed to ensure the product will be returned in perfect condition to the customer.The contents are:- Insulation test / AC leakage test.- Check product information.- Restore the setup and check connections.- Final cleaning of the product.Insulation testEach HDR 1 must be insulation tested after having been dismantled. Make the test when the set has been reassembled and is ready to be returned to the customer.Flashovers must not occur during the testing procedure!Make the insulation test as follows:Short-circuit the two pins of the mains plug and connect them to one of the terminals of the insulation tester. Connect the other terminal to ground on the aerial socket.NOTE!To avoid damaging the HDR 1 it is essential that both terminals of the insulation tester have good contact.Slowly turn the voltage control of the insulation tester until a voltage of 2.5 kV ac and max. 10mA is obtained. Maintain that voltage for one second, then slowly turn it down to 0 V ac again.Monitor informationThe scope of this check is, to ensure the following:- The product has maintained the correct identity.- The error code register is cleared.ProcedureEnter Service menu A/V board H8 information.Check the serial number is correct.Clear the error code.Select error code and press GO.Final check after repair 3.3Customer setupRemember to inform the customer of any changed that has been made in the user setup, due to procedures in the service manual, such as Connections, Replay, Recording quality, etc. Restore the product to the customer setup.SETUPParental lock codeGroupsRecording qualityRecording durationConnectionsReplayMenu languageTuningClockCheck all sources are working correctly- Check that picture and sound on all sources are working correctly.Clean the productNever user alcohol or other solvents to clean any part of the HDR 1.Wipe dust off the surfaces using a dry, soft cloth. Remove grease stains or persistent dirt with a soft, lint-free, fi rmly wrung cloth, dipped in a solution of water containing only a few drops of mild detergent, such as washing-up liquid.3.4 Final check after repair SERVICE MENUAV BOARDHDR TUNERCODEC MENU AV BOARD MENUH8 INFORMATIONIC INFORMATIONSERVICE COUNTERSPICTURE ADJUSTMENTSGEOMETRY ADJUSTMENTSM2 INFORMATIONTIMER RECORDING INFORESET TO DEFAULTVIDEO OUT IC INFORMATIONMSPHIPHOP02040A241114 SERVICE COUNTERSPOWER ONPLAY (DAYS) 1 RECORDREPLAY(DAYS) 0 (DAYS) 2(DAYS) 1 PICTURE ADJUSTMENTSCURRENT VALUES BRILLIANCE 13 COLOUR 13 CONTRAST 20R-DR 32G-DR 32B-DR 32BLACK OFFSET R 6BLACK OFFSET G 8 GEOMETRY ADJUSTMENTS BLANKING 0 H-PH 30H-AM 30V-AM 30V-SL 30V-SH 20V-SC 20EW-P 30EWUC 30EWLC 30EW-T 30H-PA 30BOW 30EHT 20V-ZO 20VSCR 20V-WA 20 H-CENTER 20 TUNER SYSTEM B/G ON LM D/K I OFFOFFOFFOFFAFCLOW TUN RANGEHIGH TUN RANGELOWER BAND LIMITUPPER BAND LIMITVHF-1 CONSTANTVHF-2 CONSTANTUHF CONSTANTTUNER TAKEOVERIF ADJUSTAFC STATUSFM SOUND ADJUST 21 ON45860170450162148492763O/HTV SERVICE MENU M2 INFORMATIONHW 92.00aM2 M2 BOOT 92.00aSTB TABLES 03.00aSTB TIMER 0 CN SOUND OFFLOAD FREQUENCY 210RESET TO DEFAULT TIMER RECORDING INFOPROGRAMMED:TV1 0107 2050 2100 VPTEXECUTED:TV1 0107 2050 2100 VPTERROR:NO ERRORPROGRAMMED:SAT 0207 2050 2100 MENUEXECUTED:SAT 0207 2050 2100 MENUERROR:NO ERRORPROGRAMMED:TV3 0207 2150 2300 VPTEXECUTED:TV3 0207 2150 2300 VPTERROR:SIGNAL MISSING H-PH 30 H8 INFORMATION06 IC3 AP SW 1.0 06 IC2 IOP SW 22.0TYPE NO. 4640ITEM NO. XXXXXXXSERIAL NO. XXXXXXXXERROR: HDR . . . . . . . . . HDR . . . . . . . . . HDR . . . . . . . . . HDR . . . . . . . . . HDR . . . . . . . . . HDRTV AVL LAST . . . . .VAUX AVL LAST . . . . . RESTORE USER SETTINGS RESET TO DEFAULTSOUTPUT RGB ON VIDEO OUT10 IC207 2.550INTERNAL TEMPERATURE 34CRESTORE RECORDINGSCLEAR HDDHDD VALUESRESET TO DEFAULT CODEC MENUSTANDARD Q. REC QUALITY 40HIGH Q. REC QUALITY 85HDD SIZE (GB) 76 HDD VALUES R-DR 32Service menuService menu 3.53.6 Service modeService ModeOn page 3.1 see an overview of the Service Mode menus, and operation in Service Mode.AV BOARD MENUThe PICTURE ADJUSTMENTS and GEOMETRY ADJUSTMENTS lines are described in the section on adjustments.H8 INFORMATION- Software version numbers- Type, item and serial numbers- Latest 6 HDR errors- Latest AVL error from the TV and VAUX socketsERROR:HDRShows the latest 6 HDR 1 errors (e.g. IIC bus errors) and display them on the screen.The 5 latest HDR 1 errors are shown as error codes and displayed with the month/date (four digits) as provided by the clock. The most recent error is displayed at the top.XX-YZ (XX = IIC address Y = IIC bus 1 or bus 2 Z = any IIC bus segment A/B/C/D)AVL error codes from the TV and VAUX sockets. . . . No error registeredTI Transmission impossibleTD Data link tied downAfter repair of an error that has triggered the display of an error code, the error code has to be deleted. This is done by pressing GO in the H8 INFORMATION menu.IIC bus errorAn IIC bus error means that the communication on the bus fails when the microcomputer tries to communicate with the address in question.In most cases this means that the addressed IC is defective but the defect could also be in one of the components surrounding the IC or in other components on the bus. Adresses in connection with IIC bus errors: Error code Module IC Function BUS 22 2 D21 SDA6000 M2 Processor IIC-1 8A 2 D23 TDA9321H Colour decoder & IF (HIP) IIC-2A 8C 2 D25 TDA9330H Video processor (HOP) IIC-2A 8